• Title/Summary/Keyword: 배관손상시험

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탄소와 질소 함량 변화에 따른 type 347 스테인리스강의 피로균열거동 연구

  • Min, Gi-Deuk;Kim, Dae-Hwan;Lee, Bong-Sang;Kim, Seon-Jin
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.05a
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    • pp.42.1-42.1
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    • 2009
  • 오스테나이트 스테인리스강은 우수한 내식성 및 기계적 특성으로 인해 구조용 재료로 널리 사용되고 있다. 표준원전 경수로의 경우 가압기 밀림관소재로 Nb 안정화 오스테나이트 스테인리스강인 type 347 스테인리스강이 사용되고 있다. 그러나 원전배관에서는 운전중 배관내 온도편차에 의한 열응역과 하중변화에 의한 기계적하중에 의해 피로손상을 받는다. 일반적으로 범용 오스테나이트 스테인리스강(AISI 304, 316)의 피로균열 성장거동에 대한 연구결과는 국내외적으로 다수 축적되어 있으나 type 347 탄소, 질소 함량에 따른 기계적 특성 및 피로균열성장 연구는 매우 미비하다. 따라서 본 연구에서는 탄소와 질소의 함량에 따른 기계적거동을 평가하고, 이에 따른 피로균열전파속도를 관찰하여 스테인리스강의 정확한 피로균열전파속도 곡선을 제시하고자 한다. 실험에 사용된 시편은 두께 5mm, 폭 25.4mm CT시편을 사용하였으며, 1mm의 예비균열을 주었다. 그리고 실험온도는 상온과 원전가동온도인 $316^{\circ}C$에서 실시하였으며, 주파수는 10Hz를 주었다. 실험결과 각 함량에 따른 type 347의 미세조직 관찰결과 기지내에 압연방향을 따라 조대한 석출물의 흐름이 관찰되었으며, 크기나 분포가 큰 차이를 보였다. C+N 함량이 낮은 시편은 주로 $0.1\;{\mu}m$ 이하의 미세한 입자들이 오스테나이트 기지조직의 입내와 입계에 고르게 분포되어 있었다. 그러나 C+N 함량이 높은 시편의 경우에는 $0.1\;{\mu}m$ 이하의 미세한 입자들과 함께 국부적으로 $1\sim10\;{\mu}m$의 조대한 입자들이 분포하고 있는 것이 관찰되었다. 그리고 질소의 함량이 높아짐에 따라 인장강도는 증가하였으며, 피로시험결과 고온에서 실험한 피로균열성장률 곡선이 상온보다 높게 나타남을 확인할 수 있었다. 그리고 질소가 적게 첨가되고 탄소의 함량이 많을수록 피로균열성장률은 ASME 곡선보다 낮게 나타났다.

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Fatigue Failure Behavior of Pipe Bends with Local Wall-Thinning Under Cyclic Bending Condition (반복굽힘 조건에서 감육 곡관의 피로손상 거동)

  • Yoon, Min-Soo;Kim, Jin-Weon;Kim, Jong-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.10
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    • pp.1227-1234
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    • 2012
  • In this study, fatigue tests were carried out using real-scale pipe bend specimens with wall-thinning defects under a cyclic bending load together with a constant internal pressure of 10 MPa. The wall-thinning defect was located at the extrados and the intrados of the pipe bend specimens. A fully reversed cyclic in-plane bending displacement was applied to the specimens. For the pipe bends with wall thinning at the extrados, an axial crack occurred at the crown of the pipe bend rather than at the extrados where the defect was located. In addition, the fatigue life was longer than that of a sound pipe bend predicted from the design fatigue curve in ASME Sec.III, and it was less dependent on the axial length of the wall-thinning defect. For the pipe bends with wall thinning at the intrados, a circumferential crack occurred at the intrados. In this case, the fatigue life was much shorter than that of a sound pipe bend predicted from the design fatigue curve, and it clearly decreased with decreasing axial length of the wall-thinning defect.

Burst Test and Finite Element Analysis for Failure Pressure Evaluation of Nuclear Power Plant Pipes (원전 배관 손상압력 평가를 위한 파열시험 및 유한요소해석)

  • Yoon, Min Soo;Kim, Sung Hwan;Kim, Taesoon
    • Journal of the Korean Society of Safety
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    • v.30 no.1
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    • pp.144-149
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    • 2015
  • This study aims to quantitatively evaluate failure pressure of wall-thinned elbow under combined load along with internal pressure, by conducting real-scale burst test and finite element analysis together. For quantitative evaluation, failure pressure data was extracted from the real-scale burst test first, and then finite element analysis was carried out to compare with the test result. For the test, the wall-thinning defect of the extrados or intrados inside the center of 90-degree elbow was considered and the loading modes to open or close the specimen maintaining a certain load or displacement were applied. Internal pressure was applied until failure occurred. As a result, when the bending load was applied under the load control condition, the intrados of the defect was more affected by failure pressure than the extrados, and the opening mode was more vulnerable to failure pressure than the closing mode. When the bending load was applied under the displacement control, it was hardly affected by failure pressure though it was slightly different from the defect position. The result of the finite element analysis showed a similar aspect with the test. Moreover, when major factors such as material properties and pipeline thickness were calibrated to accurate values, the analytical results was more similar to the test results.

A Study on Hydrogen Damage in Base Metal of API X70 (API X70강 배관 모재부의 수소 손상에 관한 연구)

  • LEE, HO JUN;YU, JONG MIN;DAO, VAN HUNG;BAE, JAE HYEON;KIM, WOO SIK;YOON, KEE BONG
    • Transactions of the Korean hydrogen and new energy society
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    • v.31 no.3
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    • pp.284-292
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    • 2020
  • In this study, hydrogen charging was conducted for API X70 steel by the electro-chemical hydrogen charging method. Right after hydrogen was diffused from the specimen surface to the inside of the X70, the small punch tests and hydrogen concentration analysis was conducted within 5 minutes. Hydrogen was analyzed by melting the whole specimen and detect the gas after melting. Mechanical properties were measured by the small punch (SP) testing. Fracture surface and specimen surface were observed using scanning electron microscope. Three tests were repeated for study sensitivity of the SP test results under a same charging condition. It was observed that the variation of the maximum load, SP displacement at failure, hydrogen concentration as the charging period was not much in the case of X70 as the other steel such as Inconel. It can be argued that X70 base metal may have high hydrogen damage resistance and hydrogen diffusion in the base metal would not cause much embrittlement. Limitations of the SP test with 0.5 mm thickness for hydrogen damage test for X70 were discussed.