• Title/Summary/Keyword: 배관감육

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Review on the Integrity Evaluation and Maintenance of Wall-Thinned Pipe (감육배관의 건전성평가 및 정비 관련 기술기준 고찰)

  • Lee, Sung Ho;Lee, Yo Seob;Kim, Hong Deok;Lee, Kyoung Soo;Hwang, Kyeong Mo
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.11 no.2
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    • pp.51-60
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    • 2015
  • Local wall thinning and integrity degradation caused by several mechanisms, such as flow accelerated corrosion, cavitation, flashing and/or liquid droplet impingement, is a main concern in secondary steam cycle piping system of nuclear power plants in terms of safety and operability. Thinned pipe management program (TPMP) has being developed and optimized to reduce the possibility of unplanned shutdown and/or power reduction due to pipe failure caused by wall thinning. In this paper, newest technologies, standards and regulations related to the integrity assessment, repair and replacement of thinned pipe component are reviewed. And technical improvement items in TPMP to secure the reliability and effectiveness are also presented.

Deformation and Fracture Behavior of Wall Thinned Carbon Steel Pipes (감육된 탄소강배관의 변형과 파괴거동)

  • Ahn, Seok-Hwan;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.20 no.4 s.71
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    • pp.17-23
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    • 2006
  • Monotonic four-point bending tests were conducted on straight pipe specimens, 102 mm in diameter with local wall thinning, in order to investigate the effects of the depth, shape, and location of wall thinning on the deformation and failure behavior of pipes. The local wall thinning simulated natural erosion/corrosion metal loss. The deformation and fracture behavior of the straight pipes with local wall thinning was compared with that of non wall-thinning pipes. The failure modes were classifiedas local buckling, ovalization, or crack initiation, depending on the depth, shape, and location of the local wall thinning. Three-dimensional elasto-plastic analyses were carried out using the finite element method. The deformation and failure behavior, simulated by finite element analyses, coincided with the experimental results.

Structural Integrity and Safety Margin Evaluation for Thinned Pipe Component (감육배관의 구조건전성 및 안전여유도 평가 기술)

  • Lee, Sung-Ho;Kim, Tae-Ryong;Kim, Bum-Nyun
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.264-267
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    • 2004
  • Wall thinning of carbon steel pipe components due to Flow-Accelerated Corrosion (FAC) is one of the most serious threats to the integrity of steam cycle piping systems in Nuclear Power Plants (NPP). Since the mid-1990s, secondary side piping systems in Korean NPPs have experienced wall thinning, leakages and ruptures caused by FAC. Korea Electric power Research Institute (KEPRI) and Korea Hydro & Nuclear Power Co., LTD. (KHNP) have conducted a study to develop the methodology for systematic pipe management and established the Korean Thinned Pipe Management Program (TPMP). To effectively maintain the integrity of piping system, FAC engineer should understand the criterions of the structural integrity evaluation and the safety margin assessment for the thinned pipe component. This paper describes the technical items of TPMP, and shows the example of the integrity evaluation and safety margin assessment for three thinned pipe component of a NPP.

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Monitoring Pipe Thinning Using Two Accelerometers (두 개의 가속도계를 이용한 배관 감육 감시)

  • Choi, Young-Chul;Park, Jin-Ho;Yoon, Doo-Byung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.12
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    • pp.1286-1292
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    • 2008
  • In this paper, we estimated the degree of pipe thinning by using two accelerometers. It uses measured velocity of flexural wave traveling along the pipes. If the thickness of the wall decreases because of pipe thinning, flexural stiffness of the pipes decreases and accordingly, traveling velocity of flexural wave decreases. Thus, if we install two vibration sensors outside of the pipes and measures traveling velocity of flexural waves regularly, we can estimate and monitor the degree of pipe thinning quickly. In order to test the method we experimented with pipes, and get the result that group velocity varies according to the degree of pipe thinning. It verified this method can be used to monitor the pipe thinning.

Effect of Local Wall Thinning on Pipe Elastic Bending Compliance (국부 감육이 배관 굽힘 컴플라이언스에 미치는 영향 )

  • Ki-Wan Seo;Jae-Min Gim;Yun-Jae Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.17 no.2
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    • pp.83-89
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    • 2021
  • The thickness of pipe can be locally reduced during operation due to wall thinning. Due to its significance on structural integrity, many non-destructive detecting techniques and assessment methods are available. In this study, the elastic bending compliance of local wall-thinned pipe is presented in terms of the wall thinning geometry: wall thinning depth, circumferential angle and longitudinal length. Elastic finite element (FE) analysis further shows that the presented equation can be used for any wall thinning shape. The proposed solution differs from FE results by less than 6% for all cases analyzed. The bending compliance increases linearly with increasing longitudinal thinning length and non-linearly with increasing thinning angle and depth.

Analytical Equivalent Stiffness Analysis for Various Reinforcements of Wall-thinned Pipe (감육 배관의 다양한 보강 형태에 따른 이론적 등가 강성 검증)

  • Je-Hoon Jang;Ji-Su Kim;Yun-Jae Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.18 no.1
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    • pp.11-18
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    • 2022
  • When wall-thinning in a pipe occurs during operation of nuclear power plant, reinforcement of the pipe needs to be performed. Accordingly, the structural response of the piping system due to introduction of the reinforcement may be re-evaluated. For elastic structural analysis of the piping system with the reinforced pipe using finite element (FE) analysis, the stiffness of the reinforced pipe is needed. In this study, the stiffness matrix of wall-thinned pipe with pad reinforcement or composite reinforcement is analytically derived. The validity of the proposed equations is checked by comparing with systematic finite element (FE) analysis results.

Evaluation of Local Allowable Wall Thickness of Thinned Pipe Subjected to Internal Pressure and Bending Moment (내압과 굽힘하중하에서 감육배관의 국부허용두께 평가)

  • Kim, Jin-Won;Park, Chi-Yong;Kim, Beom-Nyeon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.1
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    • pp.81-88
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    • 2001
  • This study proposed an analytical method to evaluate a local allowable wall thickness (LAWT) for locally thinned pipe subjected to internal pressure and bending moment. In this method, the stresses in the thinned region were calculated by finite element analysis and plastic collapse was applied as a failure criterion of thinned pipe. Using this method, LAWT for a simplified thinned pipe was evaluated with variation in axial extent of thinned area, and it was compared with allowable wall thickness provided by previous pipe wall thickness criteria. The results showed that the LAWT was lower, about 50%, than that calculated by construction code or ASME Code N-597, and it was higher, about 2 times, than that estimated by evaluation model based on pipe experiments. In addition, LAWT was decreased with increasing axial extent of thinned area and saturated with further increase in axial extent. And, the variation in LAWT with axial extent of thinned area depended on type of load, especially a magnitude of bending moment, considering in the evaluation.

Stress Evaluation and Case Study of Reinforced Wall-thinned Class 2 and 3 Pipes in Operating Nuclear Power Plants Using Equivalent Stiffness Concept (등가 강성 개념을 이용한 가동 원전 2, 3등급 감육 보강 배관의 응력 평가 및 사례해석)

  • Xinyu Ma;Jae Yoon Kim;Jin Ha Hwang;Yun Jae Kim;Man Won Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.18 no.2
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    • pp.54-60
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    • 2022
  • ASME BPVC provides stress evaluation rules for Class 2 and 3 nuclear piping. However, such rules are difficult to be applied to reinforced wall-thinned pipes during service. To resolve this issue, a new method for stress evaluation of reinforced wall-thinned pipes is proposed in this work, based on the equivalent stiffness concept. By converting a reinforced wall-thinned pipe to an equivalent straight pipe having the same stiffness, stress evaluation can be proceeded using the current ASME BPVC rules. The proposed method is applied to pipes with 4 different normal pipe size and the effects of reinforcement and wall-thinning dimensions on evaluated stresses are discussed.