• Transactions of the Korean Society of Mechanical Engineers B
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• v.39 no.5
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• pp.455-461
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• 2015

A high-pressure fuel pump is a key component in a gasoline direct injection (GDI) engine; thus, understanding its flow characteristics is essential for improving the engine power and fuel efficiency. In this study, AMESim, which is a hydraulic analysis program, was used to analyze the performance of the high-pressure fuel pump. However, since AMESim uses a one-dimensional model for the system analysis, it does not accurately analyze the complicated flow characteristics. Thus, Fluent, computational fluid dynamics (CFD) software, was used to calculate the flow rates and net forces at the intake and discharge ports of the high-pressure fuel pump where turbulent flow occurs. The CFD analysis results for various pressure conditions and valve lifts were used as look-up tables for the AMEsim model. The CFD analysis results complemented the AMEsim results, and thus, improved the accuracy of the performance analysis results for the high-pressure fuel pump.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 1998.10a
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• pp.34-34
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• 1998

차세대 비행체가 갖추어야 할 요건으로 다양한 작동 범위에서 다목적으로 사용될 수 있어야 한다는 점이다. 비행체는 작전시 초음속으로 순항해야 하며, 폭탄으로 손상된 비행장에서도 이륙하여 작동할 수 있도록 짧은 이륙과 착륙 거리를 가져야 하기 때문에 현재 비행체보다 더 큰 받음각에서 작동하여 비행시 뛰어난 기동성을 가져야 한다. 제어력을 향상시키기 위해서 받음각과 동압에 의존하지 않고 큰 제어 모멘트를 제공하는 차세대 방법은 엔진의 배기가스를 원하는 비행 방향으로 제어하는 것으로 이러한 방법을 추력 편향 제어(Thrust Vector Control)라고 한다. 기존 공력에 의한 비행 자세제어 방법은 속도의 2승에 비례하는 제어력을 발생하지만, 실속을 피해야하기 때문에 공기력을 이용한 날개 및 비행체의 받음각에 한계가 있어 비행체의 선회능력을 제한하며 고공에서 저속비행 하는 경우에는 공기의 밀도가 낮고 동압이 작게 작용하여 선회능력은 낮아진다. 그러나, 추력 편향 장치는 공력을 이용하지 않고 추력을 이용하기 때문에 실속에 의한 제한이 없어 큰 받음각(70$^{\circ}$-90$^{\circ}$)으로 선회할 수 있어 월등한 기동성을 발휘할 수 있다. 이러한 추력 편향 장치 중 제트 베인형은 소형화가 가능하고, 하나의 노즐로 수직, 수형 및 횡 방향의 3축 제어를 할 수 있어 많이 사용되고 있다.

• Proceedings of the Korea Association of Information Systems Conference
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• 2001.12a
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• pp.327-339
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• 2001

사출금형 공정계획이란 금형설계를 완료한 후에 설계된 금형을 경제적, 효율적으로 생산하기 위하여 수행해야 할 제조공정에 대한 계획이다. 이러한 공정계획은 전문가의 경험에 의존함은 물론 많은 시간이 소요된다. 그리고 사출금형 공정계획은 현장경험을 토대로 완전 수작업에 의존하고 있으므로 공정계획전문가의 경험과 숙련 등에 따른 변동, 공정설계용 데이터의 부정확 등에 의한 공정계획 그 자체가 갖고 있는 부정확도에 따라 많은 문제점이 있다. 이러한 문제점과 함께 공정계획 전문가의 부족현상, CAD/CAM시스템의 보급 및 생산형태의 다품종소량화 현상에 따라 공정계획의 자동화가 필요하게 되었다. 본 논문에서는 사출금형 공정계획을 자동화하기 위해 사례기반추론(Case Based Reasoning)을 이용하였다. 사출금형의 공정계획은 성형품의 종류에 따라 다양하고 복잡하기 때문에 지식으로서 접근하는데는 한계가 있었다 그래서 본 논문에서는 전문가들의 경험지식을 이용한 사례기반추론을 이용한 공정계획시스템인 IIMPPS(Intelligent Injection Mold Process Planning System)를 개발하였다. 사례기반추론 공정계획 시스템을 개발하기 위해 과거 공정계획을 적합한 사례로서 표현 및 구성하고, 적절한 공정계획을 수립하기 위한 사례의 검색 및 조정방법을 제안하였다. 본 시스템은 차후에 가상생산 에이전트(최형림 등, 2000) 중에서 공정계획 에이전트의 엔진으로서 역할을 수행할 것이다.

• Proceedings of the Korean Society of Marine Engineers Conference
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• 2006.06a
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• pp.267-268
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• 2006

The cylinder cover stud of low-speed marine diesel engine is more than just a stud. It is a large structural element occasionally weighing over 200 kg used for assembling the combustion chamber components. Therefore, to understand the structural behavior of the stud and design it safely is quite important considering a catastrophic failure which can be arisen from an inadequate use of it. In this paper, the analysis results of the structural behavior of the stud is introduced. Strain measurement results compared with FE analysis results are summarized. The results showed that 1) the stud stress increased with engine operating load, 2) the maximum stress amplitude was about 10 MPa which is far smaller than the stud's fatigue strength of 61 MPa, 3) the stress ratio is higher than 0.9 and the stud's load factor is about 20 %, and 4) about 7 % of initial pressure tightening load was reduced while changing to a nut tightened condition.

• The KSFM Journal of Fluid Machinery
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• v.11 no.2
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• pp.55-63
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• 2008

An examination of the condition of the flow leaving the impeller exit kinetic energy often accounts for 30-50% of the shaft work input to the compressor stage, and for energy efficiency it is important to recover as much of this as possible. This is the function of the diffuser which follows the impeller. The purpose of this study is to investigate the sensitivity of how compressor performances changes as vaned diffuser geometry is varied. Three kinds of vaned diffusers were studied and its results were compared. First vaned diffuser type is based on NACA airfoil and second is channel diffuser and third is conformal transformation of NACA65(4A10)06 airfoil. Mean-line prediction method was applied to investigate the performance and stability for three kinds of diffusers. And CFD analyses have been done for comparison and detailed interior flow pattern study. NACA65(4A10)06 airfoil showed the widest operating range and higher pressure characteristics than the others.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.05a
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• pp.387-388
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• 2006

This article provides a dynamic analysis model for huge marine engine that examined analytically variation effects of frequency response by fitting of transverse stays such as hydraulic type. First, vibration analysis using the three dimensional finite element models for the huge marine engine has performed in order to find out the dynamic characteristics. Second, three dimensional finite elements model for the huge marine engine was modifued so that generate forcing nodes in crosshead part and top bracing nodes in cylinder frame part. Third, a system matrix and output matrix was derived for the general siso(single input single out) state space model. Finally, developed state space model for the three dimensional finite elements model for the huge marine engine without the additional modifying process.

• Proceedings of the Korean Vacuum Society Conference
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• 2012.02a
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• pp.254-254
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• 2012

최근 친환경 에너지원 및 에너지 저감기술을 바탕으로 한 자동차 부품산업이 재편되고 있다. 그 중, 극한의 산화전해질 환경에서 견뎌야하는 연료전지 분리막 소재와, 자동차 연비향상을 위한 엔진소재 개발 경쟁이 가열되는 상황이다. 이러한 소재에는 공통적으로 고 내식성과 내 마모성의 특성이 요구되는데, 스테인레스강은 이러한 조건에 적합한 소재이다. 왜냐하면, 사용분위기에 의해 산화막이 두꺼워지고 이로 인해 저항이 증가하는 현상 때문에 연료전지 부품에 질화를 하여 이런한 현상이 일어나지 않으면서 내식성은 유지하기 때문이다. 하지만, 표면경도가 낮아 내 마모성 저하로 부품의 수명을 떨어뜨리는 단점이 있다. 따라서, 고 내식성 유지하되, 표면경도는 향상하는 기술이 필요한데, S-phase 과고용 질화기술은 이러한 문제를 해결할 것으로 보여진다. 하지만, 이러한 층의 형성에도 불구하고, 스테인레스강 자체 소재제작 과정에서의 품질문제 및 가공경화로 인한 문제와 더불어 질화처리 후 표면계질의 석출상이나 크랙형성으로 인해 내식성은 오히려 저감되는 문제를 지니고 있다. 이에 대한 대안으로, 표면 질화처리 후 침탄 공정을 추가 도입하였다. 따라서, 본 연구 에서는 기존 질화공정에서 내식성 저하원인에 대한 분석 및 고찰하고, 또한 새롭게 제안된 질화 침탄 기술을 통해 질소뿐만 아니라 탄소원자의 침입으로 내식성 저하를 방지하는 동시에 표면경도 향상하는 새로운 연구결과를 보여주고자 한다.

• Journal of ILASS-Korea
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• v.17 no.3
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• pp.146-151
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• 2012

This study was primarily focused on the experimental comparison of the particle emission characteristics for heavy duty engine. PM and particle number from various heavy duty engines and DPF type were analyzed with a golden particle measurement system recommended by the Particle Measurement Program. And the repeatability and reproducibility between test mode was analyzed. This study was conducted for the experimental comparison on particulate emission characteristics between the European and World-Harmonized test cycles for a heavy-duty diesel engine. To verify the particulate mass and particle number concentrations from various operating modes, ETC/ESC and WHTC/WHSC, both of which will be enacted in Euro VI emission legislation, were evaluated. Real-time particle formation of the transient cycles ETC and WHTC were strongly correlated with engine operating conditions and after-treatment device temperature. A higher particle number concentration during the ESC mode was ascribed to passive DPF regeneration and the thermal release of low volatile particles at high exhaust temperature conditions.

• Korean Journal of Metals and Materials
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• v.49 no.3
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• pp.270-274
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• 2011

Plasma electrolytic oxidation (PEO) treatment was performed on squeeze cast AZ31 alloy and $Al_{18}B_4O_{33}w/AZ31$ composite. Scanning electron microscope (SEM) was employed to characterize the surface morphology and cross-section microstructure of the coating. The phase structures of the PEO coating were analyzed by X-ray diffraction (XRD). The corrosion resistance of the PEO coating was evaluated by electrochemical method. The results showed that the $Al_{18}B_4O_{33}$ whisker on the surface of the composite was decomposed and $MgAl_2O_4$ was formed in the PEO coating layer of $Al_{18}B_4O_{33}w/AZ31$ composite during PEO treatment. As a result, the electrochemical corrosion potential of the PEO coated $Al_{18}B_4O_{33}w/AZ31$ composite was increased compared with that of AZ31 alloy.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.36 no.7
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• pp.711-719
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• 2012

A thermodynamic analysis and a feasibility study on the organic Rankine cycle (ORC) as a waste heat recovery system for a marine diesel engine were carried out. The ORC and its combined cycle with the engine were simulated, and its performance was estimated theoretically using R245fa. A parametric study on the performance of the ORC system was carried out under different temperature conditions of the heat transfer loop and specification of the heat exchanger. According to the thermodynamic analysis, ~10% of the thermal efficiency of the cycle was able to be realized with the low temperature heat source below $250^{\circ}C$. The electric power output of the ORC was estimated to be about 4% of the mechanical power output of the engine, considering additional pumps for cooling water and circulation of the heat transfer medium. According to the present study, the electric power generated by the ORC is about 59%-69% of the required power, and it is possible to reduce the fuel consumption under normal seagoing conditions.