• Title/Summary/Keyword: 박리수명

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Evaluation on the Delamination Life of Isothermally Aged Plasma Sprayed Thermal Barrier Coating (플라즈마 용사 열차폐 코팅의 박리수명 평가에 관한 연구)

  • Kim, Dae-Jin;Shin, In-Hwan;Koo, Jae-Mean;Seok, Chang-Sung;Kim, Moon-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.2
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    • pp.162-168
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    • 2009
  • In this study, disk type of thermal barrier coating system for gas turbine blade was isothermally aged in the furnace changing exposure time and temperature. The aging conditions that delamination occurs were determined by the extensive microscopic analyses and bond tests for each aging condition. The delamination map was drawn from the time-temperature matrix form which summarize the delamination conditions. Finally, a method to draw the delamination life diagram of a thermal barrier coating system by using the delamination map was suggested.

Evaluation on the Delamination Life of Isothermally Aged Plasma Sprayed Thermal Barrier Coating (플라즈마 용사 열차폐 코팅의 박리수명 평가에 관한 연구)

  • Kim, Dae-Jin;Shin, In-Hwan;Koo, Jae-Mean;Seok, Chang-Sung;Kim, Mun-Young
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.216-221
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    • 2008
  • In this study, disk type of thermal barrier coating system for gas turbine blade was isothermally aged in the furnace changing exposure time and temperature. The aging conditions that determination occurs were determined by the extensive microscopic analyses and bond tests for each aging condition. The delamination map was drawn from the time-temperature matrix form which summarize the delamination conditions. Finally, a method to draw the delamination life diagram of a thermal barrier coating system by using the delamination map was suggested

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Delamination Evaluation of Thermal Barrier Coating on Turbine Blade owing to Isothermal Degradation Using Ultrasonic C-scan Image (초음파 C-scan을 이용한 터빈 블레이드 열차폐코팅의 등온열화에 의한 박리 평가 기법)

  • Lee, Ho-Girl;Kim, Hak-Joon;Song, Sung-Jin;Seok, Chang-Sung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.5
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    • pp.353-362
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    • 2016
  • Thermal barrier coating (TBC) is an essential element consisting of a super-alloy base and ceramic coating designed to achieve long operational time under a high temperature and pressure environment. However, the top coat of TBC can be delaminated at certain temperatures with long operation time. As the delamination of TBC is directly related to the blade damage, the coupling status of the TBC should be assured for reliable operation. Conventional studies of nondestructive evaluation have been made for detecting generation of thermally grown oxide (TGO) or qualitatively evaluating delamination in TBC. In this study, the ultrasonic C-scan method was developed to obtain the damage map inside TBC by estimating the delamination in a quantitative way. All specimens were isothermally degraded at $1,100^{\circ}C$ with different time, having different partial delamination area. To detect partial delamination in TBC, the C-scan was performed by a single transducer using pulse-echo method with normal incidence. Partial delamination coefficients of 1 mm to 6 mm were derived by the proportion of the surface reflection signal and flaw signal which were theoretical signals using Rogers-Van Buren and Kim's equations. Using the partial delamination coefficients, the partial delamination maps were obtained. Regardless of the partial delamination coefficient, partial delamination area was increased when degradation time was increased in TBC. In addition, a decrease in partial delamination area in each TBC specimen was observed when the partial delamination coefficient was increased. From the portion of the partial delamination maps, the criterion for delamination was derived.

The Performance Improvement of Strengthened RC Beams Using an Inserted Plate (FRP-콘크리트 경계면 삽입플레이트 활용을 통한 휨 보강 철근콘크리트 보의 성능개선)

  • Ahn, Mi-Kyoung;Lee, Sang-Moon;Jung, Woo-Young
    • Proceedings of the Korea Concrete Institute Conference
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    • 2010.05a
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    • pp.73-74
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    • 2010
  • The objective of this research is to improve the flexural capacity of RC Beams. To delay prematured tension failure of concrete specimen and to improve flexural capacity of RC beam by increasing the contribution of FRP strengthening plates, a method for inserting a laminate to the interface between concrete and FRP materials. This method makes it possible to increase overall flexural performance of RC beam by FRP plate compared to normal RC beams and RC beam strengthened by bonded FRP plates. The new bonding technique is applicable to all types of reinforcement available FRP laminate, and in principle is also applicable to materials other than FRP.

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Lifetime Estimation of a Bluetooth Module using Accelerated Life Testing (가속수명시험을 이용한 블루투스 모듈의 수명 예측)

  • Son, Young-Kap;Chang, Seog-Weon;Kim, Jae-Jung
    • Journal of the Microelectronics and Packaging Society
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    • v.15 no.2
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    • pp.55-61
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    • 2008
  • This paper shows quantitative reliability evaluations of a Bluetooth module through extending previous qualitative methods limited to structure reliability tests and solder joint reliability tests for Bluetooth modules. Accelerated Life Testing (ALT) of the modules using temperature difference in temperature cycling as an accelerated stress was conducted for quantitative reliability evaluation under field environment conditions. Lifetime distribution parameters were estimated using the failure times obtained through the ALT, and then Coffin-Manson model was implemented. Results of the ALT showed that the failure mode of the modules was open and the failure mechanisms are both crack and delamination. The ALT reproduced the failure mode and mechanisms of failed Bluetooth modules collected from the field. Further, a quantitative reliability evaluation method with respect to various temperature differences in temperature cycling was proposed in this paper. $B_{10}$ lifetime of the module for the temperature difference $70^{\circ}C$ using the proposed method would be estimated as about 4 years.

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입지 여건에 따른 항로표지시설 계획

  • Lee, Seung-Cheol
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2018.11a
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    • pp.49-51
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    • 2018
  • 항로표지시설은 방파제 상치, 노출암, 수중암, 산지 정상 등 다양한 입지에 건설되었으며, 항로표지시설에 대한 정밀안전진단결과(침하, 경사, 전도, 활동, 파손, 균열, 박리, 마모, 침식, 세굴 등) 내구수명은 파랑 및 조류 등 해양환경에 직접적으로 노출된 경우 20년, 비교적 해양환경에 노출이 심하지 않은 경우 40년 정도로 조사되었다. 안전진단 결과 등급이 낮은 순으로 항로표지시설 개량공사 계획이 수립 되고 있으며, 입지 여건에 따른 철거 및 시공방법에 대한 다양한 사례를 조사하여 시공기술을 제시하였다.

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Reliability Evaluation through Failure Analysis and Degradation Characteristics of Ag External Electrodes. (Ag 외부전극재의 열화특성 및 고장해석을 통한신뢰성평가)

  • 김은미;박영식;이의종;김용남;최덕균;송준광;이희수
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.11a
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    • pp.227-227
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    • 2003
  • 캐패시터, 인덕터 등의 전자부품들은 적층기술 및 표면 실장 기술 등을 이용하여 적층형 칩형태로 제작되고 있다. 적층형 칩형태의 전자부품들은 전자기적 특성을 부여하는 세라믹스와 전극역할을 하는 금속으로 구성되어 있으며, 전극 부분은 크게 내부전극과 외부전극으로 구분된다. 고장이 발생하게 되면 고장의 형태를 의미하는 고장모드(failure mode)와 제품을 고장에 이르게하는 물리, 화학적, 기계적 과정을 의미하는 고장기구(failure mechanism)을 조사하게 된다. 전자부품에서 고장이 발생하였을 경우, 1차적인 분석대상은 전극재인데 전극재에 기인한 고장으로는 세라믹스와 전극재 사이의 열팽창계수 차이에 기인한 박리현상(Delamination), 인쇄불량에 의한 단락 및 두께 불량, 세라믹스와 전극재 사이의 반응, 산화에 의한 부식 등이 있다. 이러한 고장은 급격한 주위 환경의 변화에 의한 것보다는 일정수준의 스트레스가 축적되어 발생하며, 수명을 예측하기 위해서는 고장의 원인을 규명하고 그 원인에 의한 가속 시험을 수행하는 것이 일반적인 방법이다. 본 연구에서는 Ag 외부 전극재의 수명을 예측하고자 가속시험을 수행하였고, 고장 분석 통하여 Ag외부 전극재의 특성 및 문제점 등을 정확히 파악하기 위한 연구를 하였다.

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Prediction of Fatigue Life in 2 Ply Rubber/Cord Laminate (2층 고무/코드 적층판의 피로 수명 예측)

  • 임동진;이윤기;윤희석;김민호
    • Composites Research
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    • v.16 no.3
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    • pp.9-17
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    • 2003
  • In order to simulate the crack connection between cords and the interply crack growth in the belt-layer of real tire, 2 ply rubber/cord laminate specimens with exposed edges were tested in 4~11mm displacement control. Measurement of the crack connection is evaluated when crack reaches the half of the length between 45$^{\circ}$ aligned cords, and the amount of the crack growth is measured by the steel probe method. 2 dimensional analytic modeling was performed to simulate the crack connection between cords at the exposed edges. Also, the theoretical life of the specimens was calculated from the crack connection life between cords(critical value) and from the critical value to the final failure by the use of Tearing energy(T); the strain energy release per unit area of one fracture surface of a crack. Then, theoretical life was compared with those of experiments. The life prediction up to the critical value has about 20% error compared to experimental life, and up to the final failure about 65% error. Therefore, total theoretical life has about 45% error compared to the experimental life, which is conceivable in the case of rubber.

Reliability Evaluation Through Moisture Sorption Characterization of Electronic Packaging Materials (전자 패키징 소재의 수착 특성화를 통한 신뢰성 평가)

  • Park, Heejin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.9
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    • pp.1151-1158
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    • 2013
  • Knowledge of the moisture sorption properties of a material is essential for optimal material development and analysis of the delamination failure caused by vapor pressure at the interlayer during the manufacturing process of integrated packaging devices. In this paper, both temperature dependent absorption and desorption properties according to temperature and humidity model are parameterized and the effects of water activities and temperature are discussed. The activation energy obtained from the parameterized diffusivity determines the acceleration factor for the equivalency of moisture sorption levels, which enables the effect of moisture diffusivity on the equivalent elapsed testing time required for evaluating the reliable life time to be estimated. The acceleration factor evaluated at the reliability testing standard of the flexible packaging module is exampled.