• Title/Summary/Keyword: 미소드릴링

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미소경 드릴링 머신의 시작과 절삭현상의 연구

  • 백인환;정우섭;이상호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.66-70
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    • 1993
  • 미세드릴가공은 드릴 직경의 소경화로 발생하는 공구강성저하, 지동 발생, 칩배출 곤란 등으로 인해 수많은 기계가공 중에서도 가장 어려운 가공 중의 하나이며 이로인해 설계의 단계에서 가능한 피하고있는 실정이다. 그러나 근래 각종 제품의 소형 경량화 추세가 일어나면서 미세구멍가공 기술에 대한 중요성이 높아지고 있으며, 특히 시계부품, 소형 정밀 부품, 연료분사용 노즐, 광파이버 관련품, 우주항공기 부품 등에 수요가 급증하고 있다. 또한 최근 전기.전자 공업의 발달과 함께 등장한 표면실장기술(SMT)은 프린터 배선기판의 고밀도화를 더욱 진전시켰으며 이는 구멍밀도, 구멍지름의 미소화 등 미세구멍가공 관점에서 보완해야 할 기술적인 과제를 남겨 놓았다. 본 연구는 미세드릴가공의 메카니즘을 규명하고 그 문제점을 해결하여 미소경 드릴링 머신을 개발하는 데 주력함과 동시에그 절삭현상의 기초적인 연구를 수행하였다

A Study on the Development and the Monitoring of Micro Hole Drilling Machine (미소경 드릴링 머신의 시작과 감시에 관한 연구)

  • 백인환;정우섭
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.4
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    • pp.62-68
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    • 1994
  • Recently, the trends toward reduction in size and weight of industrial products increased the application of micro hole for manufacturing gadgets of high precision and gave rise to a great deal of interest for micro hole drilling M/C. Quite a few research work is performed on micro drilling on domestic basis compared with the tendency of analyzing cutting mechanism, adaptive control, monitoring of generally available drills of diameter greater than 1mm. This study adresses the design, manufacturing and controlling a micro hole drilling M/C with the overload detection instrument and the step feed mechanism. Controlling and monitoring of the drilling process are acomplished on PC basis for more user interfaces and effectiveness. The test machine of the results of this research shows a good foundation for extending further micro hole machining technique.

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The Study on the Experimental Analysis for Limit Depth of Small Diameter Drilling (미소드릴링의 한계깊이에 관한 연구)

  • 안인석;이우영;최성주
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.225-230
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    • 2001
  • Small diameter drilling which take high precision in cutting work is needed more small hole and high speed working. Especially, small hole deep drilling is one of the most important machining types and its necessity and importance become more and more increasing in the whole field of industry. This paper shows the limit depths with small diameter drills using experimental analysis. The results are gained by tool dynamometer and Labview system and obtained during small diameter twist drilling system on SM45C steel for different machining conditions. The machine and tools are the CNC machining center and twist drill of diameter 1.5mm. And additionally, tool microscope show the relationship between shapes of chips and breakage shapes of small diameter drills.

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Effect of Cutting Conditions on Burr Formation in Micro-drilling of A6061 (A6060의 미소 드릴링시 절삭조건이 Burr 형성에 미치는 영향)

  • Park, Dong-Sam;Choi, Jong-Soon;Kwon, Sang-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.3 s.96
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    • pp.47-52
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    • 1999
  • Theoretical and experimental studies on burr formation and deburring in many manufacturing processes have been actively pursued. Though micro-drilling has become more important in the production of precision parts such as PCB, air bearing, camera and nozzle, most studies on drilling burr formation have focused on the conventional drilling process. This paper describes burr formation process and the effect of cutting conditions such as spindle speed, feedrate and drilling depth per one step on burr formation in drilling A6061 with drills of diameter 1.0mm and 0.6mm. Experimental results showed that burr with cap were formed at relatively low feedrates, while petal burrs with several large burr fragments were formed at high feedrates. Burr height appeared to increase at the hight feedrates and lower spindle speeds. The effect of final cutting depth on burr height was negligible.

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Laser Beam Application and Technology in Micro Machining (레이저 빔 응용 기술)

  • 윤경구;이성국;김재구;신보성;최두선;황경현;박진용
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.7
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    • pp.27-35
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    • 2000
  • 재료가공분야에의 레이저의 적용은 1960년대 후반부터 시작되었으며, 고출력 CO$_2$ 와 Nd:YAG 레이저가 많은 산업분야에서 보편화될 정도로 발전하여 왔다. 재료가공에서의 레이저의 적용분야는 금속의 절단, 용접 및 드릴링, 세라익의 스크라이빙, 플라스틱과 복합재의 절단 및 여러 가지 재료의 마킹 등을 포함한다. 이와 같은 모든 응용에서 공통적인 것이 레이저 조사에 의해 재료를 용융, 증발시키는 열적 메카니즘이다.(중략)

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A study on the Development of Micro Hole Drilling Machine and its Mechanism (미소경 드릴링 머신의 개발과 절삭현상의 연구)

  • Paik, In-Hwan;Chung, Woo-Seop
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.1
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    • pp.22-28
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    • 1995
  • Micro Drills have found ever wider application. However micro drilling is a machining to integrate the difficult machinablities such as tool stiffness, position control and revolution accuracy, and is known to cost and time consuming. So, this study aimed to practice ultraminiature drilling(0.05 .phi. ) wiht simple component, if possible. System is developed as the three modules : feed drives, spindle and monitoring part. The dynamics of measured current signals from the spindle of Micro Hole Drilling machine are investigated to establish the criteria of stepfeed mechanism. Cutting experiments identify the relationship of spindle rpm, feed rate and tool life. The smaller drill diameter is, the more suitable cutting condition have to be selected because of chip packing.

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