• Title/Summary/Keyword: 미세 금형

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Replication of Hybrid Micropatterns Using Selective Ultrasonic Imprinting (선택적 초음파 임프린팅을 사용한 복합 미세패턴의 복제기술)

  • Lee, Hyun Joong;Jung, Woosin;Park, Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.1
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    • pp.71-77
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    • 2015
  • Ultrasonic imprinting is a micropattern replication technology for a thermoplastic polymer surface that uses ultrasonic vibration energy; it has the advantages of a short cycle time and low energy consumption. Recently, ultrasonic imprinting has been further developed to extend its functionality: (i) selective ultrasonic imprinting using mask films and (ii) repetitive ultrasonic imprinting for composite pattern development. In this study, selective ultrasonic imprinting was combined with repetitive imprinting in order to replicate versatile micropatterns. For this purpose, a repetitive imprinting technology was further extended to utilize mask films, which enabled versatile micropatterns to be replicated using a single mold with micro-prism patterns. The replicated hybrid micropatterns were optically evaluated through laser light images, which showed that versatile optical diffusion characteristics can be obtained from the hybrid micropatterns.

Micro Mold System for Functional Polymer (기능성 고분자소재 성형용 마이크로 금형 시스템)

  • Heo Y. M.;Shin K. H.;Yoon G. S.;Jung W. C.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.267-270
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    • 2004
  • In Micro injection process, it is needed to the technique of making micro die, Rapid Thermal Pressing (RTP) and other techniques. Those techniques are independent. But the mutual connected system of techniques is needed. The target of this paper is the design of micro mold and the development of the entire micro injection techniques for functional polymer.

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A study on the plastic parts with nano pattern using Injection molding process (사출성형공정을 이용한 미세패턴을 갖는 플라스틱 부품 제작에 관한 연구)

  • 김동학;김태완
    • Proceedings of the KAIS Fall Conference
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    • 2003.06a
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    • pp.356-358
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    • 2003
  • 본 연구에서는 일반사출과 MmSH방식 두 가지의 사출성형공정을 이용하여 나노 패턴 구조물을 제작하였다. 성형품에 나타난 나노패턴의 진사성은 MmSH방식을 이용한 PC 성형품에서 가장 우수했다. 일반사출공정에서 HIPS로 제작된 성형품은 나노패턴의 전사가 잘 형성되었고, PC의 경우 전사가 잘 이루어지지 않았다. 연구 결과 수지의 유동성이 좋고, 금형표면 온도가 높을수록 나노패턴의 전사성은 향상됨을 알 수 있었다.

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Micro Mold Machining Using EDM/ECM (방전/전해 가공을 이용한 미세금형가공)

  • Chung, D.K.;Shin, H.S.;Choi, S.H.;Kim, B.H.;Chu, C.N.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.75-78
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    • 2007
  • Recently, the need for micro mold or micro mechanical parts has been rapidly increased. As feature size decreases, conventional machining processes show their limitation. Micro electrical discharging machining (EDM) and electrochemical machining (ECM) have many advantages in micro machining. They can be used to make structures of micro scale, or even nano scale size. In this paper, the application of micro EDM and ECM has been investigated.

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Machining condition monitoring for micro-grooving on mold steel using fuzzy clustering method (퍼지 클러스터링을 이용한 금형강에 미세 그루브 가공시 가공상태 모니터링)

  • 이은상;곽철훈;김남훈
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.11
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    • pp.47-54
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    • 2003
  • Research during the past several years has established the effectiveness of acoustic emission (AE)-based sensing methodologies for machine condition analysis and process. AE has been proposed and evaluated for a variety of sensing tasks as well as for use as a technique for quantitative studies of manufacturing process. STD11 has been known as difficult-to-cut materials. The micro-grooving machine was developed for this study and the experiments were performed using CBN blade for machining STD11. Evaluating the machining conditions, frequency spectrum analysis of acoustic emission (AE) signals according to each conditions were applied. Fuzzy clustering method for associating the preprocessor outputs with the appropriate decisions was followed by frequency spectrum analysis. FFT is used to decompose AE signal into different frequency bands in time domain, the root mean square (RMS) values extracted from the decomposed signal of each frequency band were used as features.

Evaluation of Machining Characteristics of the Micro Grooving for the Mold of PDP Barrier Rib (PDP 격벽 금형 미세 홈 가공 특성 평가)

  • 이은상;김남훈;이득우;김남경;김덕환
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.4
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    • pp.23-28
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    • 2003
  • This paper describes the machining characteristics of a developed micro grooving machine. Experiments have been conducted on the various grooving condition such as spindle revolution speed, feed rate and depth of groove. V and U-shaped blade tool and STD11 workpiece was used in this study. To evaluate the developed micro grooving machine, AE signal obtained from each experimental condition was analyzed, and cutting stability was compared with the surface state. As a result this study presented the process to optimize grooving condition and possibility of application of AE technique in groove machining.