• Title/Summary/Keyword: 미세전해디버링

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A Study of Micro Electrolytic-deburring for Nitinol (Nitinol 소재의 미세 전해디버링에 관한 연구)

  • Kim W.M.;Sin M.J.;Lee E.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.229-230
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    • 2006
  • Shape memory alloy, Nitinol is used for medical stent, artificial human joint, antenna of artificial satellite, fire door, temperature sensor...etc. It is important for some nitinol product high precision and clean surface. In this study, we experiment about deburring of edge and surface of nitinol work piece with micro electrolytic-deburring. We made an observation in case electric currents are $1A{\sim}4A$, above 5A and each machining times.

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Characteristic of EP-MAP for Deburring of Microgroove using EP-MAP (전해-자기 복합 가공을 이용한 미세 그루브형상의 가공 특성에 관한 연구)

  • Kim, Sang Oh;Son, Chul Bae;Kwak, Jae Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.3
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    • pp.313-318
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    • 2013
  • Magnetic abrasive polishing is an advanced deburring process for nonmagnetic materials and micropattern products that have non-machinability characteristics. Despite these advantages, there are some problems with using MAP for deburring. MAP has introduced geometric errors into microgrooves because of an over-cutting force caused by uncontrolled magnetic abrasives in the MAP tool. Thus, in this study, to solve this problem, an EP (electrolyte polishing)-MAP hybrid polishing process was developed for deburring microgrooves in an STS316 material. In addition, an evaluation of EP-MAP for the deburring of microgrooves was carried out by profiling the burrs. The results of the experiment showed geometric errors after the deburring process using MAP. However, in the case of EP-MAP, no geometric error was observed after the process because of the lower material removal rate in EP-MAP.

Application and Parameter Optimization of EP-MAP Hybrid Machining for Micro Pattern Deburring (미세 패턴의 디버링을 위한 전해-자기연마 복합가공의 적용과 공정 최적화에 관한 연구)

  • Lee, Sung-Ho;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.2
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    • pp.114-120
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    • 2013
  • An EP(Electrolytic Polishing)-MAP(Magnetic Abrasive Polishing) hybrid process was applied to remove burr on the micro pattern. Micro pattern fabrication processes are combined with micro milling and EP-MAP hybrid process for deburring. Depending on the micro milling conditions which are applied, micro burrs are formed around the side and top of the pattern. The EP-MAP deburring is used to remove these burrs effectively. To optimize removal rate and form error in the EP-MAP hybrid process, a design of experiment was performed. The effect of deburring process and form error of micro pattern are evaluated via SEM images and the results of AFM.

A Study for Improving Surface Roughness and Micro-deburring Effect of Nitinol Shape Memory Alloy by Electropolishing (니티놀 형상기억합금의 표면 거칠기 향상 및 미세 버 제거를 위한 마이크로 전해연마의 가공특성 분석)

  • Shin, Min-Jung;Baek, Seung-Yub;Lee, Eun-Sang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.49-54
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    • 2007
  • Electropolishing, the anodic dissolution process without contact with tools, is a surface treatment method to make a surface planarization using an electrochemical reaction with low current density. Nitinol is a metal alloy composed of Ni and Ti around 50% respectively which has shape memory effect. Nitinol can be put various applications which require purity and high pricision surface of products. The aim of this study is to investigate the characteristic of electropolishing effect for nitinol workpieces. In order to analyze the characteristics of electropolishing effect, surface roughness and micro-burr size were measured in terms of machining conditions such as current density, machining time and electrode gap. The tendencies about improvement of surface roughness and deburring effect by electropolishing for nitinol workpieces were determined.

Characteristics of Burr Generation and Deburring in Honing (호닝의 버 생성 분석과 제거가공에 관한 연구)

  • 최민석;김정두
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.100-104
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    • 1996
  • This paper describes the characteristics of micro-burr formation in the cross hatch and deburring in honed surfaces. Two types of micro-burrs formed in the cross hatch were defined as upper edge burr (type A) and side edge burr (type B). The size of micro-burrs were measured for the honed surfaces of several cross hatch angle. Deburring mechanism and system using magneto-electrolytic process including the abrasive pad for mechanic deburring effects together were introduced. Deburring experiments and analysis were carried out to confirm the effectiveness of the deburring process.

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