• 제목/요약/키워드: 미변형칩두께

검색결과 13건 처리시간 0.022초

선삭가공의 칩형상 해석 (I) -칩흐름각 해석- (Analysis of the Chip Shape in Turing (I) -Analysis of the Chip Flow Angle-)

  • 이영문;최수준;우덕진
    • 대한기계학회논문집
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    • 제15권1호
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    • pp.139-144
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    • 1991
  • 본 연구에서는 절삭가공시 생성되는 칩의 형상해석의 일환으로 2차원 절삭시 칩은 절삭날에 수직한 방향으로 공구경사면을 흘러간다는 기본적인 전제조건과 Kluft 등의 칩흐름각 예측에 대한 제안중 노으즈반경(nose radius) 및 기울임각의 영향을 중 첩시키고, 또한 절삭날에 연하여 미변형 칩두께(undeformed chip thickness)가 달라지 는 경우 칩흐름의 세기는 이에 비례한다는 Baart등의 가정을 도입하여 칩흐름각에 대 한 새로운 해석을 시도하였다.

평균입자 연삭모델에 의한 최대미변형칩두께의 예측 (Estimation of the Maximum Undeformed Chip Thickness Using the Average Grain Model)

  • 이영문;최원식;손재환;배대원;손성필;황근식
    • 한국공작기계학회논문집
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    • 제16권2호
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    • pp.30-36
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    • 2007
  • In order to estimate the maximum undeformed chip thickness in grinding operation, it is necessary to obtain the successive cutting point spacing. In the past it was obtained by experiments. In this paper, the average successive cutting point spacing has been obtained using the given grinding input conditions and it is possible to estimate the maximum undeformed chip thickness without using any experimentally obtained data. The validity of the proposed analysis has been verified based on two sets of grinding scratch tests using WA and CBN grinding wheels.

원호 가공에 대한 절삭력 모델 (Cutting Force Models in Circular Milling Processes)

  • 안일혁;최우천
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1522-1525
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    • 2007
  • Circular milling operations are used to enlarge die and cylinder bores, and machine airframe pockets. In this case, cutting force varies as cutting tool position relative to workpiece. This paper presents a mechanistic model of geometric uncut chip thickness by predicting time varying cutter-part intersection as the cutter travels along the circular path. Compared with experimental results, the suggested cutting force model shows a good agreement.

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엔드밀의 하향절삭시 절삭력 예측 (Prediction of Cutting Force in Down End Milling)

  • 이영문;이선호;태원익
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.907-911
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    • 2000
  • In this study, a modified model for prediction of cutting force components in down end milling process is presented. Using this cutting force components of 4-tooth endmills with various helix angles have been predicted. Predicted values of cutting force components are well coincide with the measured ones. As helix angle increases overlapping effects of the active cutting edges increase and as a result the amplitudes of cutting force components decrease.

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인코넬 718의 엔드밀링시 헬릭스각에 따른 절삭특성 변화 -(I) 상향엔드밀링 (Cutting Characteristics Variation of Inconel 718 in End Milling with different Helix Angles -(I) Up End Milling)

  • 태원익;이선호;최원식;양승한;이영문
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.947-950
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    • 2000
  • The purpose of this paper is to investigate the effect of the helix angle of endmilling cutter on the cutting characteristics of inconel 718 in up endmilling. To this end cutters with helix angle of $20^\circ$, $30^\circ$, $40^\circ$ and $50^\circ$ degree have been prepared. And a modified cutting force model in up end milling process is presented. Using this cutting force components of 4-tooth endmills with various helix angles have been predicted. Predicted values of cutting force components are well coincide with the measured ones. As helix angle increases overlapping effects of the active cutting edges increase.

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인코넬 718의 엔드밀링시 헬릭스각에 따른 절삭특성 변화 - (II) 하향엔드밀링 (Cutting Characteristics Variation of Inconel 718 in End Millig with different Helix Angles -(II) Down End Milling)

  • 태원익;이선호;최원식;양승한;이영문
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.814-817
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    • 2000
  • This paper has two purposes. One is to investigate the effect of the helix angle of endmilling cutter on the cutting haracteristics of inconel 718 in down endmilling. To this end a newly developed cutting force model in down end milling process is presented. Using this cutting force components of 4-tooth endmills with various helix angles have been predicted. Predicted values of cutting force components are well coincide with the measured ones. The other is to compare the down endmilling characteristics of lnconel 718 with those of the up milling previously presented. In up endmilling as the helix angle becomes larger the radial and tangential components of the specific cutting force ($K_1 and K_r$) decrease. While in down milling $K_1 and K_r$ become smaller as the helix angle decrease.

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Glassy Carbon의 초정밀 가공 (Ultraprecision Machining of Glassy Carbon)

  • 황연;이현성;김혜정;김정호
    • 한국기계가공학회지
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    • 제11권3호
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    • pp.19-23
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    • 2012
  • Glassy carbon is widely used for high temperature melting process such as quartz due to its thermal stability. For utilizing Classy Carbon to glass mold press(GMP) optical lens, brittleness of Glassy Carbon is main obstacle of ultraprecision machining. Thus authors investigated ductile machining of Glassy Carbon adopting turning and grinding process respectively. From the experiments, ultraprecision turning surfaces resulted brittle crack in all machining conditions and ultraprecision grinding surfaces showed semi-ductile mode in small undeformed chip thickness conditions.

평균입자모델을 이용한 비연삭에너지 특성평가 (Analysis of Specific Grinding Energy Characteristics Using Average Grain Model)

  • 이영문;최원식;장승일;배대원;손정우;이현구
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.16-21
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    • 2004
  • As a new approach to analyze grinding energy, this paper introduces a specific grinding energy model based on the average grain. Using this model, grinding characteristics such as radial and tangential forces, specific grinding energy of SM45C were investigated altering grinding variables such as workpiece velocity(v) and apparent depth of cut(Z) in down-surface grinding. From the experimental results, there is no significant difference between the radial, tangential forces and vertical. horizontal forces because of small contact angle between wheel and workpiece. The specific grinding energy decreases as the maximum undeformed chip thickness increases. But, there is much difference between the specific grinding energies of the existing and the proposed model.

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연삭입자크기에 따른 비연삭에너지 특성 (Characteristics of specific grinding energy depending on grain size)

  • 이현구;이영문;양승한;배대원;김학균
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.319-323
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    • 2005
  • As a new approach to analyze grinding energy, this paper introduces a specific grinding energy model based on the average grain. Using this model, grinding characteristics such as specific grinding energy of SM45C were investigated with changing variables such as grain size, workpiece velocity(v) and apparent depth of cut(Z) in down-surface grinding. From the experimental results, the specific grinding energy decreases as the maximum undeformed chip thickness increases. And also the specific grinding energy increases as the grit size increases.

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