• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1999.10a
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• pp.507-512
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• 1999

In modern engineering practice, the grinding process is one of the most important and widely used operations for the precision finishing of components. In this paper, machining characteristics of external plunge grinding were investigated by using spindle motor current signal through hall sensor. Grinding experiments were performed in terms of various grinding conditions such as wheel speed, workpiece speed, infeed rate and spark-out time with conventional vitrified bonded WA wheel. The relationship between spindle motor current signal and metal removal rate in terms of infeed rate was induced the by analyzing spindle motor current signal.

• Journal of the Institute of Convergence Signal Processing
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• v.20 no.1
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• pp.57-62
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• 2019

In this paper, oneM2M based data monitoring and acquisition system is designed and implemented to measure and transmit the voltage, current, temperature, acceleration and vibration of the motor. The proposed system can detect electrical faults (overcurrent, reverse phase, phase loss, ground fault) and mechanical faults (MC counter, motor operation time, bearing and winding temperature, motor speed, insulation resistance). The system consists of sensor data collection, web server, php, database, wired/wireless communication system. The insulation resistance and the motor speed were measured, and the experimental results were similar for both the test resistance value and the reference input value.

• Proceedings of the KIEE Conference
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• 2002.07d
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• pp.2310-2312
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• 2002

전류 신호에 대한 고속 퓨리에 변환(FFT)은 유도전동기의 고장 검출에 널리 사용되어 왔다. 본 논문에서는 고정자 전류 스펙트럼 중에서 회전자 고장에 의해서 많은 영향을 받는 주파수 성분들로 특징 벡터를 구성하고, 이를 단순한 산술 연산만으로 처리함으로써 회전자 고장을 검출한다. 제안한 방법에서는 고장의 유무를 검출하기 위해서 기준 벡터와 입력 고정자 전류 신호로부터 추출된 특징 벡터 간의 차이 신호만을 이용하기 때문에 신경망에 의한 고장 검출 알고리즘 등에 비해서 훨씬 적은 계산량 만으로도 모터의 고장을 효율적으로 검출할 수 있다.

• Proceedings of the KIEE Conference
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• 2015.07a
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• pp.705-706
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• 2015

본 논문은 선풍기 모터의 회전을 정상, Jam상태(정격속도의 20%이내), 구속상태로 구분하여 주권선에서의 온도특성 및 전류를 분석하여 전기화재 위험성을 제시하는 것을 목적으로 하고 있다. 온도의 경우 정상상태 $61^{\circ}C$, Jam상태 $113^{\circ}C$, 구속상태 $133^{\circ}C$로 측정되었다. 선풍기의 경우 대부분의 전기배선이 모터의 고정자 철심에 부착되어 있으며 전선의 허용온도가 $60^{\circ}C$인 점을 감안했을 때 절연열화가 가속될 수 있다. 전류의 경우 정상상태와 구속상태의 차이가 35mA로 가장 높게 났다.

• Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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• 2016.10a
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• pp.819-820
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• 2016

Electrical power distribution is consists of high voltage, low voltage and motor control center(MCC). Motor control centers involves turning the motor on and off, it is configured electronic over current relay to detect a motor overcurrent flows. Existing electronic over current relay detects electrical fault such as overcurrent, undercurrent, phase sequence, negative sequence current, current unbalance and earth fault. However, it is difficult to detect mechanical fault such as locked rotor, motor stator and rotor and bearing fault. In this paper, we propose a condition monitoring and fault diagnosis system for electrical and mechanical fault detection of rotating machinery. The proposed system is designed with signal input and control part, system interface part and data acquisition board for condition monitoring and fault diagnosis, it was possible to detect electrical fault and mechanical fault through measurement and control of insulation resistance, locked rotor, MC counter and bearing temperature.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.11a
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• pp.150-156
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• 1996

Static variations of cutting forces are estimated using spindle motor current. Static sensitivity of spindle motor current is higher than feed motor current. The linear relationship between the cutting force and RMS value of the spindle motor current is obtained. Using cutting force estimation, tool overload in milling process can be well detected, and cutting force is regulated at a constant level by feedrate adaptive control.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.13 no.4
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• pp.1777-1783
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• 2012

In this paper, a new motor driving circuit is designed to improve the output performance of DC motor, and a controller is developed with the designed circuit. By the designed driving circuit, a controller can continuously drive DC motors by a transformer which has switching signals of a self-generated circuit to operate it. And while the DC motor have a maximum velocity, the reference voltage can be maintained higher value than that of triangle voltage and it makes the DC motor driving transistor ON and maximum power. A 24V-500W DC motor controller is developed with the proposed motor driving circuit, and also a small electric car is made and the driving test of it is executed. The test results shows that it can continuously control go and back speed of motor with 12A driving current. And also, it is verified that the over current and heat detecting function is operating correctly and the rest value of the used battery can be displayed as 6 step from 20 to 100%.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.6
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• pp.76-82
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• 2000

This paper describes the machining characteristics of cylindrical plunge grinding. The study investigates the process using the current signals of a spindle motor through a hall sensor. Grinding experiments were conducted under various conditions such as wheel speeds, workpiece speeds and infeed rates with a conventional vitrified bonded wheel. Analyzing the current signal of the spindle motor, a relationship between current signals and the metal removal rate in terms of the in(red rate is induced. It was also shown that a hall sensor has similar capabilities in evaluation of grinding behavior compared to the AE signals, which are useful far monitoring the grinding process.

• Proceedings of the KIPE Conference
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• 2016.07a
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• pp.525-526
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• 2016

전기자동차 (EV)에서 구동용 모터의 토크 제어를 위한 인버터에는 제어 연산 및 고장 진단 기능을 수행하기 위한 MCU가 있으며, MCU는 상위 제어기 차량 제어 유닛 (VCU)에게 현재 모터 및 인버터의 상태를 주기적으로 전달하고, 현재 차량 주행에 적합한 토크 지령을 받아 토크 제어를 수행하게 된다. 이를 위해 MCU는 전류, 전압 및 위치 센서의 값을 읽어 제어를 수행하게 되며, 제어의 결과 값으로 pulse width modulation (PWM)을 생성하여 이를 통해 모터에 전압을 공급하게 된다. 즉 차량의 구동에 있어 PWM 신호는 가장 중요한 부분이다. 하지만 생산 불량 또는 진동에 의한 납땜 불량 또는 MCU 전원 고장 등으로 MCU에 고장이 발생하게 되면 이상 PWM을 생성하게 되고 정상적인 토크 제어가 불가능해진다. 이때 안전하게 EV를 정지 시키는 알고리즘이 필요하게 되며, 이를 수행 할 supervisor control unit (SCU)가 인버터 컨트롤 보드에 추가되어야 한다. 본 논문에서는 고속으로 주행하던 차량에서 메인 MCU가 고장 날 경우에 안전하게 EV를 정차시키는 방법에 대해 다루었다.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.6
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• pp.1-6
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• 2015

Tool condition monitoring plays one of the most important roles in the improvement of both machining quality and productivity. In this regard, various process signals and monitoring methods have been developed. However, most of the existing studies used cutting force or acoustic emission signals, which posed risks of interference with the machining system in dynamics, fixturing, and machining configuration. In this study, a feed motor current signal is used as a process signal representing process and tool states in tool breakage monitoring based on an adaptive autoregressive model and unsupervised neural network. From the experimental results using various cases of tool breakage, it is shown that the developed system can successfully detect tool breakage before two revolutions of the spindle after tool breakage.