• 한국생산제조학회지
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• 제19권6호
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• pp.782-789
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• 2010

It is important to satisfy the requirements and standards for the protections of passengers in a car accident. There are lots of studies on the crushing energy absorption of a structure member in automobiles. In this paper, we have studied to investigate collapse characteristics and moisture absorption movements of CFRP( carbon fiber reinforced plastics) structure members when CFRP laminates are under the hygrothermal environment. In particular, the absorbed energy, mean collapse load and deformation mode were analyzed for CFRP members which absorbed most of the collision energy. Also, variation of stacking angle is important to increase the energy absorption capability. The purpose of this study is to evaluate the strength reduction and moisture absorption behavior of CFRP hat shaped member. Therefore we have made a impact collapse experiment to research into the difference of absorbed energy and deformation mode between moisture absorbed specimen and non-moisture absorbed. As a result, the effect of moisture absorption and impact loads of approximately 50% reduction in strength are shown.

• 대한기계학회논문집A
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• 제38권9호
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• pp.959-965
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• 2014

본 연구에서는 Al/CFRP 혼성 구조부재가 승용차용 사이드부재에 사용될 것을 상정하여 Al/CFRP 혼성 구조부재의 단면형상의 변화, 최외각층의 변화가 압궤 특성에 어떠한 영향을 미치는가를 실험적으로 고찰하여 수송기계의 경량화를 위한 사이드부재로 사용될 수 있는 설계 데이터를 얻고자 하였다. 실험결과 다음과 같은 결론을 얻었다. 최외층각이 $0^{\circ}$로 적층된 원형 Al/CFRP 혼성 충격 흡수부재가 사각 Al/CFRP 혼성 충격 흡수부재 보다 52,9%, 모자형 Al/CFRP 혼성 충격 흡수부재 보다 49.93% 높게 나타났으며, 최외층각이 $90^{\circ}$로 적층된 경우 원형 Al/CFRP 혼성 충격 흡수부재 사각 Al/CFRP 혼성 충격 흡수부재 보다 50.49%, 모자형 Al/CFRP 혼성 충격 흡수부재 보다 49.2% 높게 나타났다.

• 한국생산제조학회지
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• 제21권6호
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• pp.892-896
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• 2012

CFRP composites with light weight, high strength, and high elasticity by comparing with metal are widely used rather than previous steel plates. However, CFRP composite material has the weakness at hydrothermal and collapsed impact environment. Especially, moisture absorption into composite material can change molecule arrangement and chemical properties under hydrothermal environment. And static collapse experiment is the research in the differences of absorbed energy and deformation mode between moisture and non-moisture absorbed specimens. This study is compared and analyzed on the progress change of moisture absorption ratio after setting up the temperatures of 60 and 80 degrees C in order to comprehend how the change in the temperature influences on moisture absorption status inside CFRP composite materials.

• 한국자동차공학회논문집
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• 제16권2호
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• pp.114-119
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• 2008

The modern automotive industry develops innovative vehicle designs to meet increasing stability of car and performance demands of their customers. The improvement of frame rigidity by the structural foam is thought to be an effective means to improve the performance because of high applicability and minimum weight. The object of this paper is to examine the use of structural foam in a hat section as an optimum reinforcing means, to compare the reinforcing performance of structural foam versus a plastic reinforcement. The result of this paper indicated that reinforcing efficiencies are achieved by structural foam and plastic reinforcement shape.

• 한국정밀공학회지
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• 제17권5호
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• pp.195-201
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• 2000

The fundamental spot welded sections of automobiles (hat-shaped and double hat-shaped sections) absorb most of the energy in a front impact collision. The sections of various thickness, shape and weld width on the flange lave been tested on axial impact crush load (Mass 40kg, Velocity 7.19m/sec) using a vertical air pressure crash est device Characteristics of impact collapse have been reviewed and a structure of optimal energy absorbing capacity is suggested.

• 한국공작기계학회논문집
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• 제15권6호
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• pp.114-120
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• 2006

Front-end side members of vehicles are structures with the greatest energy absorbing capability in a front-end collision of vehicles. This paper was undertaken to analyze the energy absorption characteristics of spot welded hat and double hat-shaped section members under the axial collapse. The experiments were performed with respect to the various collapse velocities. It was expected that para-closed sections would show collapse characteristics which be quite different from those of perfectly closed sections. The collapse velocities were selected as follows: the velocities in the hat-shaped section members were 0.00017m/sec, 0.017m/sec, 4.7m/sec, 6.5m/sec, 6.8m/sec, 7.2m/sec, and 7.3m/sec those in the double hat-shaped section members were 0.00017m/sec, 0.017m/sec, 6.5m/sec, 6.8m/sec, 7.2m/sec 7.3m/sec, and 7.9m/sec. In the program system presented in this study, an explicit finite element code, LS-DYNA3D, is adopted for simulating complicated collapse behavior of the hat and double hat-shaped section members under the same condition of the collapse test. The validity of simulation was confirmed by the comparison between the simulation result and the collapse experiment.

• 한국생산제조학회지
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• 제18권3호
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• pp.241-247
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• 2009

It is important to satisfy the requirements and standards for the protections of passengers in a car accident. There are lots of studies on the crushing energy absorption of a structure members in automobiles. We have studied to investigate collapse characteristics and moisture absorption movements of CFRP(Carbon Fiber Reinforced Plastics) hat shaped sectional members when CFRP laminates are under the hygrothermal environment. In particular, the absorbed energy, mean collapse load and deformation mode were analyzed for side members which absorbed most of the collision energy. Variation of CFRP interlaminar numbers is important to increase the energy absorption capability. Therefore we have made a static collapse experiment to research into the difference of absorbed energy and deformation mode between moisture absorbed specimen and non-moisture absorbed.

• 한국자동차공학회논문집
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• 제13권4호
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• pp.129-134
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• 2005

There is a strong industrial demand for the development of light-weight vehicle to improve fuel efficiency and dynamic performance. The effective method of achieving the weight reduction is to use low-density materials such as aluminum and magnesium. In applying these materials to the vehicle, it is often required to join dissimilar materials such as aluminum and steel. However, conventional joining method, namely resistance spot welding cannot be used in joining dissimilar materials. Self·piercing rivet(SPR) and adhesive bonding is a good alternative to resistance spot welding. In this study, the impact test of double hat-shaped member made by resistance spot welding, SPR and adhesive bonding was performed. As a result, various parameters of crashworthiness were analyzed and evaluated. Also, the applicability of SPR and adhesive bonding as an alternative to resistance spot welding was suggested.

• 한국정밀공학회지
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• 제17권12호
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• pp.129-136
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• 2000

In the frontal collision the spot welded hat-shaped section side member is the fundamental structure for automobiles and has a great amount of absorbing capacity. For this reason LS-DYNA3D has been used for analyzing impact collapse characteristics on hat shaped section member with respect to the valuables; thickness, width ratio and spot weld potch on impact load(7.19m/sec, 1034J). By comparing the results from simulation and the experimental results, the utilization of simulation has been certified.

• 한국자동차공학회논문집
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• 제10권2호
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• pp.212-219
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• 2002

In the frontal collision of cars, front parts of cars such as engine rail and side members that are composed of hatted section tubes should absorb most of the collision energy far the passenger compartment not to be deformed. For these reasons the study on the collapse characteristics, maximum crushing load and energy absorption capacity of hatted section tubes are needed. In this study, top hatted section tubes and double hatted section tubes are investigated. The maximum crushing load of hatted section tubes is induced from plastic buckling stress of plates by considering that the hatted section tubes are composed of plates with each different boundary conditions and that its material has a strain hardening effect. On this concept maximum crushing load equations of hatted section tubes are derived and verified by experiments. from the results of experiment, the differences of collapse characteristics between top hatted section tube and double hatted section tube are analysed. And mean crushing loads of hatted section tubes from experiments are compared with other theory.