• Title/Summary/Keyword: 면취가공

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A Basic Research for the Development of Generalized Shape Guided Automatic Deburring Machine (형상안내형 범용형상자동면취기의 개발을 위한 기초연구)

  • Kim, Sang-Myng;Jung, Yoon-Gyo;Cho, Sung-Leem
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.104-109
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    • 2012
  • Recently, the deburring process which is last process of manufacture is one of the important process for complete product. The manual deburring process can cause not only higher error rate but also irregular shape and quality of product. Therefore, Shape Guided Automatic Deburring Machine has been developed to resolve the above problems. But the Shape Guided Automatic Deburring Machine have been applied only to produce a circular product. Therefore, this machine is difficult to apply to products of various shapes. To solve this problem, we would like to develop Generalized Shape Guided Automatic Deburring Machine applicable to various shapes. To this end, we have done the modeling and design using CATIA program and have performed machine simulation.

Fabrication and Experiment of Pneumatic Steel Plate Chamfering Machine and Sensor System for Active Control of Chamfering (면취 공정의 능동 제어를 위한 공압식 자동 강재 면취기와 센서 시스템의 제작 및 실험)

  • Na, Yeong-min;Lee, Hyun-seok;Kim, Min-hyo;Park, Jong-kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.12
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    • pp.80-86
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    • 2020
  • With the exception of welding activities, it is forbidden to use electricity in shipyards, owing to safety concerns such as the possibility of fire, explosions, and short circuits. In this paper, an automatic chamfering machine using pneumatics is proposed for use in such environments. Customers specify their requirements and the machine derives the corresponding theoretical design conditions. The proposed machine was used to perform 3D modeling, and its suitability and performance were confirmed via cutting experiments of the manufactured device. Two types of sensors may be used in this system: contact and non-contact. In the case of the contact type, an end-stop switch that can recognize the end of the material is installed, and when the machine reaches the end of the material, the end-stop switch is operated to cut off the air pressure. In the non-contact type, four sensors were used: photonic, ultrasonic, metal detection, and encoder. The use of the four sensors was repeated 30 times, and the average error determined. Thus, the optimum sensor was identified.

A study on the deburring process using brush grinding (브러시 연삭을 이용한 공작물의 면취 가공에 대한 연구)

  • 백재용
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.507-512
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    • 2000
  • Due to increasing demand toward improving product quality, various methodologies have been introduced. A brush type grinding tool is one of the most frequently used one to facilitate required process. In order to produce consistent burr shape, various machining conditions have been combined applied to disk grinding process. It has been observed that the burr dimension(shape and width) depends on the inclination angle between grinding disk and workpiece. Drastic increase of tool Wear has been also observed along the inclination angle variation. Various burr shapes have been captured and analyzed using image processing technique.

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Design Alterations of a Chamfering Machine Structure for the Improved Surface Quality (가공 제품 품질 향상을 위한 면취장비의 설계 개선)

  • Yi, Il Hwan;Ro, Seung Hoon;Han, Dae Sung;Kim, Young Jo;Kil, Sa Geun;Park, In Kyu
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.1
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    • pp.117-122
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    • 2019
  • Pipes are widely used in various industries such as automobile, anti-vibration devices, factories and ship building. Chamfering is one of the most critical processes in pipe manufacturing which removes burrs of the pipes for better surface quality. In most cases, the defects of the chamfered surface are originated from the structural vibrations of the chamfering machine. In this study, the dynamic characteristics of a chamfering machine have been analyzed though the experiment and the computer simulation. And the effects of the design parameters affecting the stability of the machine have been investigated to stabilize the machine structure and further to reduce structural vibrations. The result shows that design alterations to stabilize the machine can suppress the defects of the machined surface as well as the vibrations during chamfering.