• Title/Summary/Keyword: 맞대기이음

Search Result 205, Processing Time 0.018 seconds

Effect of Annealing on the Improvement of Strength of Butt Welded Joint (맞대기 이음용접의 강도향상을 위한 어니일링 효과에 관한 연구)

  • ;;Shin, Keun-Ha
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.3 no.2
    • /
    • pp.43-47
    • /
    • 1979
  • This paper presents the effect of stress relief annealing on mechanical properties in single Vee-groove welding joint. In this experiment, the investigation of annealing effect on mechanical properties of test material carried out by changing the annealing temperature from $600^{\circ}C$ to $900^{\circ}C$ under the given conditions. The results pbtained by this study are as follows: (1) Under the constant welding conditions, the tensile strength of test welded joint decrease in accordance with the increase of annealing temperature. The experimental results show that the reduction rate of tensile strength is about 35.09% of base metal strength. (2) Microhafdness distribution of welded joint bring about the maximum hardness near the bended line of welding joint. (3) Izod impact energy of welded joint in increase in according to the rise of annealing temperature and the peak energy of impact test occurs at $800^{\circ}C$

Predictive System Evaluation of Residual Stresses of Plate Butt Welding Using Neural Network (신경회로망을 이용한 평판 맞대기용접의 잔류응력 예측시스템 개발)

  • 차용훈;성백섭;이연신
    • Journal of Welding and Joining
    • /
    • v.21 no.1
    • /
    • pp.80-86
    • /
    • 2003
  • This study develops a system for effective prediction of residual stresses by the backpropagation algorithm using the neural network. To achieve this goal, a series of experiments were carried out to and measured the residual stresses using the sectional method. With the experimental results, the optional control algorithms using a neural network could be developed in order to reduce the effect of the external disturbances during GMA welding processes. Then the results obtained from this study were compared between the measured and calculated results, weld guality might be controlled by the neural network based on backpropagation algorithm.. This system can not only help to understand the interaction between the process parameters and residual stress, but also improve the quantity control for welded structures.

$CO_2$ Laser Beam Welding and Formability of Steel Plates with Different Thicknesses (이종두께 강판의 $CO_2$ 레이저 용접 및 성형성)

  • Suh, J.;Han, Y.H.;Kim, J.O.;Lee, Y.S.
    • Journal of Welding and Joining
    • /
    • v.14 no.1
    • /
    • pp.82-91
    • /
    • 1996
  • The maximum butt-joint gap size in $CO_2$ laser beam welding of SAPH steel plates with different thicknesses and its bending formability were studied. In the range of the gap size$\geq$0.1mm, the optimal butt welding speed was faster than that of no gap (air gap) condition. This behaviour was independent on the difference of thickness at any combination. Also, the allowable gap size in steel plates with different thicknesses was larger than with same thicknesses. In the range of $T/T_0$(bead shape) $\geq$ 0.8, good bending formability was obtained at any combination of thickness. The formability was improved by reducing the hardness in weld bead using pre-heating process. Finally, FEM result of the laser beam welded underframe with different thicknesses was compared to that of the conventional spot welded underframe.

  • PDF

Propagation Characteristic of Ultrasonic on Slit Defect in Butt Joint (맞대기 용접부내의 인공 결함에서 초음파의 전파특성)

  • 남영현
    • Journal of Welding and Joining
    • /
    • v.14 no.6
    • /
    • pp.37-47
    • /
    • 1996
  • An ultrasonic testing uses the directivity of the ultrasonic wave which propagates in one direction. The directivity is expressed as the relationship between the propagate direction and its sound pressure. The directivity of ultrasonic wave is related to determination of testing sensitivity, scanning pitch and defect location. This paper investigated the directivity of ultrasonic wave, which scattered from slit defect located in heat-affected zone (HAZ) in butt joint using visualization method. The directivity of shear waves scattered from slit defect were different according to probe direction (far defect, near defect) and probe position (forward movement, maximum echo position, backward movement). The difference of directivity of reflection wave was existed between 2 MHz and 4 MHz angle probes. In the case of 2 MHz angle probe, the directivity of reflection wave was appeared sharp form because of the relation wave length and defect size.

  • PDF

A Study on the Angular Distortion Prediction of Double Sided Multi-pass Butt Weldment (다층 양면 개선 맞대기 용접부의 각 변형 예측에 관한 연구)

  • Shin, Sang-Beom;Youn, Joong-Geun
    • Journal of Welding and Joining
    • /
    • v.25 no.1
    • /
    • pp.37-41
    • /
    • 2007
  • The purpose of this study is to establish the predictive method of angular distortion of the double-sided multi-pass butt weldment achieve it, the behavior of angular distortion in the butt weldment were investigated using comprehensive finite element analyses and experiments. The angular distortion in the multi-pass butt weldment strongly depends on the welding heat input(Q) and the effective bending rigidity of the weld throat. The effective bending rigidity of the first welding pass on the backing side was defined as the function of dimensionless parameter(k) and a bending rigidity of bead-on-plate weldment. Based on the results, the predictive equation for angular distortion of multi-pass butt weldment was proposed and verified by experiments.

A Study on Automatic Seam Tracking System Using Electro-Magnetic Sensor for Sheet Metal Arc Welding of Butt Joints (박판 맞대기 용접에서 전자기식 센서를 이용한 용접선 자동 추적 시스템에 관한 연구)

  • 유병희;김재웅
    • Journal of Welding and Joining
    • /
    • v.15 no.1
    • /
    • pp.81-91
    • /
    • 1997
  • In this study, a magnetic sensor to make use of eddy current was developed to detect the weld seam of butt joint in the sheet metal arc welding. This system consist of the sensor device for detecting the weld line, the servo control device for driving the weld torch movement and the control unit. A signal processing was applied to smooth the output signal of the sensor. The weld joint was determined by using a 1st order differential method. To improve tracking accuracy of the system, moving average method which has an effect of proportional and weighted integral control was applied to a series of the weld joint positions obtained above. The weld line for tracking was generated by using data regeneration algorithm. Based on these results, each servo motor was controlled by pulse generator. From experimental results, it was revealed that this system has excellent detecting ability for weld line and seam tracking ability.

  • PDF

A Study on the $CO_2$ Laser Beam Welding of Thin Steel Sheets and Tailored Blanks - Between Similar Thin Sheet Materials - (박판의 $CO_2$레이저 빔 용접과 소재접합일체성형에 관한 연구- 동질 박판재간 -)

  • 이희석;배동호
    • Journal of Welding and Joining
    • /
    • v.15 no.2
    • /
    • pp.54-63
    • /
    • 1997
  • For the purpose of establishing laser welding condition (laser power, welding speed and beam focus) and of evaluating tailored blanks for two kinds of thin steel sheets SPCC and SK5M using in the thin plate structure such as automobile, train, and so on, investigated their $CO^2$ laser weldability under various initial welding conditions. SPCC thin sheet showed good weldability under some welding conditions. But, high carbon steel sheet SK5M needed heat treatment after welding to obtain ductility of the welded joint. And next, tailored blank was tested through deep drawing to evaluate reliability of their obtained laser welding conditions. The forming depths by tailored blank were SPCC+SPCC=22-25mm and SK5M+SK5M=13-25mm.

  • PDF

Development of Heat Plate on Butt Welding for PE pipes (PE 배관 맞대기 융착을 위한 열판의 개발)

  • Jin, Hyeong-Guk;Kim, Jae-Seong;An, Dae-Hwan;Lee, Bo-Yeong
    • Proceedings of the KWS Conference
    • /
    • 2006.10a
    • /
    • pp.292-294
    • /
    • 2006
  • Many processes have been introduced to join PE pipes, but most of these methods have lots of disadvantages such as costs and lack of reliability, etc. Recently due to the benefits of cost, safety and reliability, the butt welding has been paid much attention to joint PE pipes. In case of butt welding, the heat plate which is used to melt PE pipes is the most critical equipment. In this study, after developing the heat plate of new shape, the PE double wall pipes with misalignments were butt-welded by using the conventional and developed heat plates and comparison of weld-zones and tensile test was performed. As the results of tensile test, weld-zones using developed heat plate have strength of $147.7{\sim}251.0%$ of weld-zones using conventional heat plate.

  • PDF