• Journal of Welding and Joining
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• v.29 no.5
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• pp.41-46
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• 2011

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2011.06a
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• pp.1525-1526
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• 2011

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2011.06a
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• pp.237-238
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• 2011

• Transactions of the Korean Society of Machine Tool Engineers
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• v.11 no.3
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• pp.65-71
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• 2002

Friction welding has may merits such as energy efficiency, simple processing, etc. but it is difficult to obtain good welding at the welded interfaces and heat affected zone. It is discovered that stress singularity exists at the interferes and heat affected zone. The computer program based on boundary element method is utilized in this study. A mathematical model is implemented based on results from several experiments performed at and around the welded interfaces and heat affected zone of disimilar metals under static and dynamic loadings. This stay is to investigate the characteristics of the deformation and fracture behavior around interfaces for friction welded materials under static tensile load. Also, the stress distribution at the tip of crack is analyzed by using BU based on Kelvin's solution of 2-dimensional binding zone. The results of BEM are identical with those in case of considering interfaces of both heat affected zone. Also, stress singularity at the tip of interfaces appears when the elastic modulus ratio is 1.07.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.33 no.7
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• pp.687-692
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• 2009

The friction welding of Zr-based bulk metallic glass (BMG) rods and tubes to similar BMGs, and to crystalline metals were performed. An infrared thermal imager (FLIR-Thermal Cam SC-2000) was used to measure the temperature distribution at joining interface of the specimens during friction welding. All BMGs adopted in this study showed a successful friction joining to similar BMG. The shape of the protrusion formed at the weld interface were examined. In order to characterize the friction weld interface, the micrographic observation and the X-ray diffraction analysis on the weld cross-section were carried out. The obtained results were discussed based on the temperature distribution measured at the weld interface A successful joining of the BMGs to crystalline metals could be obtained for certain pairs of the material combination through the precise control of the friction condition. The residual strength after dissimilar friction welding of BMG was evaluated by the four-point bending test and compared with the cases of friction welding to similar materials.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.7
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• pp.90-96
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• 2019

Recently, friction stir welding of dissimilar materials are one of the biggest issues in terms of light-weight and eco-friendly technology of the automotive, aircraft and ship industry. In this study, friction stir welding of dissimilar materials is introduced with different tool rotational speed. Materials used in experimentation consist of A357 gravity cast aluminum alloy and FB590 high-strength steel plates. Dissimilar materials of plate type are fabricated with width of 150mm, length of 300mm and thickness of 3mm and welding is carried out by the lap joint method. The correlation between probe length and mechanical properties were investigated according to rotational speed and welding speed at tool tilt angle 0 degree. Consequently, feasibility of FSWed dissimilar materials were successfully presented in case of cast aluminum and high-strength steel at lap joint method.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.10
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• pp.1347-1353
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• 2011

Friction stir welding (FSW) method has extensively been used in manufacturing methods because of the several advantages over conventional welding methods, such as better mechanical properties, reduced occurrence of joining defects, high material saving, and low production time, etc. The aim of this paper is to review the optimal FSW conditions using the previous experimental results and is to investigate the fatigue crack growth rate in three different zones, WM, HAZ and BM for FSWed Al7075-T651 aluminum plates. As far as our experiments are concerned, the optimal conditions are obtained as rotation speed, 800rpm and travelling speed, 0.5mm/sec. The fatigue crack growth rate showed strong dependency on three different zones WM, HAZ and BM, and crack driving force.

• Journal of Korean Society of Steel Construction
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• v.9 no.2 s.31
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• pp.171-179
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• 1997

The high-tension bolted joints are clamped by the axial force which approaches the yielding strength. The introduced axial force is transmitted to the connection members pass through washer. The transferred load in connections is balanced to the compressive stress of plates, axial force in bolts and the external loads. In this mechanism, the compressive stress and slip load we dominated by the effective stiffness of bolted joints and plates. In general the effective stiffness is specified to product to the effective area and elasticity modulus in connections. In this reason, the conic projection formular which is assumed that the axial force in bolts is distributed to the cone shape and that region is related to the elastic deformation mechanism in connections, was proposed. But it conclude what kind of formula is justified. Therefore in this paper, the fatigue tests are performed to the high tension bolted joints and inspected to the phase on the friction face. And using the FEM and numerical method, it is analyzed and approximated to the compressive stress distribution and its region. Moreover, it is estimated to the effective area and to the relation the friction area to the effective compressive distribution region.

• Journal of the Korean Society for Railway
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• v.12 no.4
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• pp.512-517
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• 2009

Extruded aluminium panels have been widely used for railway vehicle structures because -of their light specific weight and other merits. In the past, GMAW (Gas Metal Arc Welding) and GTAW (Gas Tungsten Arc Welding) were mainly used to join aluminium panels. But recently friction stir welding (FSW) is widely used due to its lots of advantage. In this study aluminium A6005 which is used for car body structures was chosen. The influences of main parameters on mechanical properties such as: pin (tool) rotating speed, pin transition speed, shoulder, diameter, pin length and tilting angle were examined. Optical microscope and scanning electron microscope (SEM) observation, micro hardness tests, and tensile tests were carried out.

• Proceedings of the Korea Water Resources Association Conference
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• 2005.05b
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• pp.434-438
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• 2005

본 연구에서는 개수로 흐름에서 전단속도의 분포를 조사하였다. 이를 위해 직사각형 개수로 흐름과 복단면 개수로 흐름에 대한 DNS 자료를 이용하였으며, 계산된 전단속도는 기존의 실험자료 및 수치해석결과와 비교$\cdot$분석되었다. 평균흐름장에서는 직사각형 개수로 흐름의 경우, 자유수면 부근에서 내측이차흐름이 발생하는 것을 볼 수 있었으며, 복단면 개수로 흐름에서는 주수로와 홍수터의 접합부 부근에서 쌍와가 생성되는 것으로 나타났다. 이차흐름의 최대크기는 체적평균된 주흐름방향 유속의 약 $5\%$로서, 직사각형 개수로 흐름에서 발생되는 것보다 더 강하다는 것을 알 수 있었다. 이러한 이차흐름의 영향으로 주흐름방향 평균유속의 등속선이 편향된 것으로 나타났다. 본 DNS에서 전단속도가 최대값을 갖는 지점은 직사각형 개수로 흐름의 경우 자유수면이며, 복단면 개수로 흐름의 경우 접합부인 것으로 나타났다. 이는 기존 LES 결과와 동일하지만, 실험연구와는 다른 결과이다. 접합부에서 이러한 차이를 보이는 이유는 실험에서 마찰속도를 산정하기 위해 사용하는 방법의 부적합성에 있는 것으로 나타났다.