• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 1997.04a
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• pp.41-46
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• 1997

TiN 코팅은 마모에 대한 저항성 및 고체 윤활 효과가 매우 우수하여 내마모성 및 저마찰이 요구되는 절삭공구나 피스톤 베어링 및 각종 축계의 코팅막으로 사용이 증가되고 있다. 일반적으로 재료의 경도와 인성은 서로 상반 관계를 갖고 있어 공학적으로 경도와 인성을 모두 요구하는 표면을 얻기 위해 연질 모재 위의 세라믹 코팅은 그 요구를 만족시킬 수 있는 가장 각광받는 표면처리 방법중의 하나이다. 그러나, TiN과 같은 경질 박막의 공학적 적용시 가장 요구되는 마모수명은 모재의 조도나 경도, 증착 방법, 접촉 상태, 코팅막의 두께 및 마모의 발생 기구 등에 따라 마찰 및 마모 메커니즘의 현저한 차이를 나타내기 때문에 예측이 거의 불가능한 실정이고, 아직까지 이러한 마모수명 비교 평가방법에 대한 기준 설정 및 정량적 정립이 이루어지지 않고 있다. 본 연구에서는 모재의 경도, 조도, 코팅 두께가 다른 TiN 경질 박막에 압입시험과 스크래치시험시 발생되는 균열 발생 메커니즘과 미끄럼 시험시 발생되는 마모 메커니즘의 연계성을 밝히고 압입 및 스크래치 시험시 코팅막이 손상되는 임계하중과 미끄럼 시험시 접촉하중 변화에 따른 마모수명의 정량적 연관성을 찾아보고자 한다.

• Composites Research
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• v.16 no.3
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• pp.75-84
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• 2003

The purpose of this study is to investigate the wear properties of Saffil/Al, Saffil/A12O3/Al and Saffil/SiC/Al hybrid metal matrix composites fabricated by squeeze casting method. Wear tests were done on a pin-on-disk friction and wear tester under both dry and lubricated conditions. The wear properties of the three composites were evaluated in many respects. The effects of Saffil fibers, $\textrm{Al}_2\textrm{O}_3$ particles and SiC particles on the wear behavior of the composites were investigated. Wear mechanisms were analyzed by observing the worn surfaces of the composites. The variation of coefficient of friction(COF) during the wear process was recorded by using a computer. Under dry sliding condition, Saffil/SiC/Al showed the best wear resistance under high temperature and high load, while the wear resistances of Saffil/Al and Saffi1/$\textrm{Al}_2\textrm{O}_3$/Al were very similar. Under dry sliding condition, the dominant wear mechanism was abrasive wear under mild load and room temperature, and the dominant wear mechanism changed to adhesive wear as load or temperature increased. Molten wear occurred at high temperature. Compared with the dry sliding condition, all three composites showed excellent wear resistance when lubricated by liquid paraffin. Under lubricated condition, Saffil/Al showed the best wear resistance among them, and its COF value was the smallest. The dominant wear mechanism of the composites under lubricated condition was microploughing, but microcracking also occurred to them to different extents.

• Journal of the Korean Society of Propulsion Engineers
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• v.18 no.4
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• pp.67-73
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• 2014

The dry sliding wear behavior of graphite that is used as the sealing material to cut off hot gas was evaluated as a function of applied load, sliding speed and temperature. The reciprocating wear tests were carried out at room temperature and elevated temperatures. An attempt has been made to develop a mathematical model by response surface methodology and an analysis of variance technique was applied to confirm the validity of the developed model. Also, the wear mechanism was compared through the observation of the worn surface by SEM analysis.

• Journal of the Korean Society of Fisheries and Ocean Technology
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• v.40 no.4
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• pp.337-343
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• 2004

This paper presents an experimental study of friction and wear properties of a unidirectional oriented continuous crbon-fiber reinforced epoxy composite at the ambient temperature. Friction and wear experiments were conducted in the three principal sliding direction of the fiber orientation in the composite were selected against the stainless steel counterpart specularly processed were using a pin -on-disc apparatus. Friction coefficient and specific wear rate at various normal loads and sliding velocities wear determined. When sliding took place against smooth and hard counterpart, the hightest were resistance and the lowest friction coefficient were observed in the anti-parallel direction. The wear track of the worn specimens was examined with a scanning electron microscope(SEM) to observe the damaged fibers on the surface. In addition, SEM observations of the worn surfaces allowed to identify the involved different wear mechanisms.

• Journal of the Korean Society of Propulsion Engineers
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• v.17 no.5
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• pp.95-100
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• 2013

The important design factors for designing solid lubricating of dynamic seal are tightness, wear resistance and lubricant films. In this study, the effect factors influenced solid lubricating properties of the graphite were analyzed and wear behaviour caused for various test conditions was compared with results obtained from reciprocating wear tests. Also the optimal conditions for formation of lubricant films were investigate to evaluate wear properties of graphite materials. The repeated procedure for the formation of wear particles and lubricant films, and the dissipation of lubricant films was estimated the wear mechanisms with changes of wear depth. Therefore the lubricant film of graphite seal was generated by adhesion of wear particles on the worn surface and it was very useful in wear characteristics.

• Journal of the Korean Society of Propulsion Engineers
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• v.17 no.5
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• pp.113-120
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• 2013

Graphite is commonly used as a solid lubricant leading to low friction coefficient and abrasion. In this study, wear behavior of sealing graphite(HK-6) at elevated temperature was evaluated. Reciprocating wear test was carried out as wear occurred graphite as a seal(HK-6) is positioned between the liner and driving shaft. Variables which are temperature, sliding speed and contact load are set. This study suggest optimized environment conditions through the wear properties of graphite.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.39 no.11
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• pp.1131-1136
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• 2015

In a diesel engine, the wear of the cylinder liner occurs because of the continuous reciprocating motion of the piston ring. This wear reduces the performance of the diesel engine and shortens its service life. This study evaluated the wear characteristics of GT metal and a conventional metal used for cylinder liners using a ship's diesel engine. Wear tests were performed at temperatures of $25^{\circ}C$, $175^{\circ}C$, and $325^{\circ}C$, and under loads of 10 N, 30 N, and 50 N. The amount of wear, specific wear rate, and friction coefficient were evaluated for each condition. To analyze the wear mechanism, observations were made on an SEM. In the case of both metals, abrasive and adhesion wear occurred on the wear surfaces at room temperature, and corrosion wear was observed at high temperatures. The amount of wear and the specific wear rate of the GT metal were lower than those of the conventional metal at all temperatures, and hence it can be concluded that the wear characteristics of the GT metal are much better.

• Journal of Advanced Marine Engineering and Technology
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• v.38 no.7
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• pp.854-867
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• 2014

In the circumstance that high oil price state is continued over the world, the investment in crude oil development by oil major is a trend of increasing. Recently the number of delivered drill-ship for 5 years has been sharply increased all over the world and about twice than that of past 30 years. As addition to the increase of the drill-ship demand, the operation of drill-ships which is delivered recently is about 3,000 meters, ultra deep sea, on average and the work area is expending. Accordingly the drilling system including the size and length of pipe for drilling has been bigger and bigger and the power supply equipment for operation system also has large capacity. Unlike merchant vessel, high power and high voltage of diesel generators are required for drill-ship for which the demand for V-type 320 bore of diesel generator has increased. It is on the raised that the importance of lubrication oil cleaning for diesel generator on drill-ship which has longer time for construction, and also long term low load operation is unavoidable during commissioning of equipments. Recently it was reported that engine crankpin was damaged due to the hard contact caused by the abnormal wear down(Cam wear) on crankpin and bearing. The same pattern of wear down was found through the inspection on series vessels and the other vessel under commissioning. The purpose of this paper is to analyze of the wear mechanism based on the observation and theories and objective research from actual cases and to prepare the counter measures to avoid foreseeable damage when the lubricating oil is not properly cleaned.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.37 no.7
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• pp.905-912
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• 2013

Rubber is one of the most commonly used materials in various fields because of its unique viscoelastic properties. Friction occurs when a tire constantly makes contact with the ground. As a result, friction causes wear. The frictional energy caused by friction is a primary factor in the wear mechanism. The frictional energy is affected by various conditions (temperature, roughness of ground, shape of rubber, load, and materials). In this study, the analysis was preceded by considering the vertical load and the horizontal velocity to the rubber using ABAQUS/explicit. The contact pressure, and friction energy are derived using the shear force and slip distance. The actual behavior of the rubber test data were compared with the analysis results.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1993.04b
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• pp.23-27
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• 1993

스테인리스강은 내식성, 내열성, 내산화성이 좋으므로 화학산업, 의학용기, 고정밀 산업 등에서 많이 사용되고 있다. 스테인리스강은 열전도율이 낮고 용융물의 점성이 크고 가공경화가 심하기 때문에 인코넬 티탄합금 등과 함께 난삭재로 알려져 있다. 스테인리스강의 고합금강을 사용한 기계가공은 공구의 마모가 심하게 일어나므로 가 공이 어렵다. 화염절단(Flame dutting)도 합금물의 버닝(burning)현상을 막는 성질 때문에 잘쓰이지 않고 플라 즈마-아크(plasma-arc) 절단은 수중에서 이루어질 경우 절단끝이 산화되지 않는 좋은 절단면을 얻을 수 있으나 수중에서 사용해야 하는 어려움이 있다. 레이저를 이용한 가공은 절단폭이 작아 재료의 손실이 적으며 복잡한 형상의 절단도쉽고 공구의손실이 없는등 많은 장점이 있어서 사용이 증가하고 있다. 본 연구에서는 스테인리스 강의 절단메커니즘에대한 이해를 돕기 위해 절단가공에 큰 영향을 끼치는 레이저 출력, 절단속도, 절단가스의 압력, 재질, 절단두께를 절단변수로채택하여 절단을 수행하였다. 절단결과를 비교 검토하여 절단변수가 절단에 미치는 영향을 분석하였고 최적의 절단을 얻는 가공조건을 제시하였다.