• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2008년도 추계학술대회논문집
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• pp.89-90
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• 2008

This paper studies the effect of pad at initial stage and wear during braking on the dynamic contact pressure distribution. Wear is influenced by variable factor (contact pressure, sliding speed, radius, temperature) during dynamic braking and variation in contact pressure distribution. Many researchers have conducted complex eigenvalue analysis considering wear characteristic with Lim and Ashby wear map. The conventional analysis method is assumed the pad has smooth and flat surfaces. The purpose of this paper is to validate that wear rate induced by braking is considered for the precise squeal prediction. After obtaining pad wear from experiment, it is incorporated with FE model of brake system. Finally, the comparisons in fugitive nature of squeal will be carried out between the complex eigenvalue analysis and noise dynamometer experiment.

• Tribology and Lubricants
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• 제36권4호
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• pp.232-243
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• 2020

It is essential to predict the amount of wear and surface parameters for a surface where relative motion occurs. In the asperity-based model for wear prediction, only the average contact pressure can be obtained. Hence, the accuracy of wear analysis is poor. In this study, DC-FFT is used to obtain the pressure of each node, and wear analysis is performed by considering the effect of the pressure gradient. The numerical surface generation method is used to create Gaussian, negatively skewed, and positively skewed surfaces for wear analysis. The spatial and height distributions of each surface are analyzed to confirm the effectiveness of the generated surface. Furthermore, wear analysis is performed using DC-FFT and Archard's wear formula. After analysis, it is confirmed that all peaks are removed and only valleys remain on the surface. The RMS roughness and Sk continue to decrease and Ku increases as the cycle progresses. It is observed that the surface parameters are significantly affected by the radius of curvature of the asperity. This analysis method is more accurate than the existing average wear and truncation models because the change in asperity shape during the wear process is reflected in detail.

• Tribology and Lubricants
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• 제34권4호
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• pp.146-159
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• 2018

This paper presents a wear analysis procedure for calculating the wear of journal bearings of a four-strokes and four-cylinder engine operating at a constant angular crank shaft speed during firing conditions. To decide whether the lubrication state of a journal bearing is in the possible region of wear scar, we utilize the concept of the centerline average surface roughness to define the most oil film thickness scarring wear (MOFTSW) on two rough surfaces. The wear volume is calculated from the wear depth and wear angle, determined by the magnitude of each film thickness on a set of oil films with thicknesses lower than the MOFTSW at every crank angle. To calculate the wear volume at one contact, the wear range ratio during one cycle is used. The total wear volume is then determined by accumulating the wear volume at every contact. The fractional film defect coefficient, asperity load sharing factor, and modified specific wear rate for the application of the mixed-elasto-hydrodynamic lubrication regime are used. The results of this study show that wear occurs only at the connecting-rod big-end bearing. Thus, simulation results of only the big-end bearing are illustrated and analyzed. It is shown that the wear volume of each wear scar group occurs consecutively as the crank angle changes, resulting in the total accumulated wear volume.

• 한국재료학회지
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• 제3권1호
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• pp.58-64
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• 1993

고탄소 Dr-Ti 합금강의 회전접촉 피로마모실험에서 실험조건에 따라 다르게 변화하는 subsurface zone의 가공경와의 정도를 잔류응력의 분포로서 조사하였다. 시험전 표면잔류응력은 마모특성에 영향을 주지 못하였고, 접촉응력과 회전속도가 증가할수록 표면 잔류응력은 감소하여 갔으나 subsurface zone내의 최대압축잔류응력은 증가하였고, 그의 포화깊이는 깊었다. 이들 실험결과와 이론적 전단응력의 분포와의 관계에 관하여 검토하였다.

• 대한기계학회논문집A
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• 제22권1호
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• pp.102-110
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• 1998

The analysis of lateral hydrodynamic forces in the leakage path between a shrouded pump impeller through wear-ring seal and its housing is presented. Governing equations are derived based on Bulk-flow and Hirs' turbulent lubrication model. By using a perturbation analysis and a numerical integration method, governing equations are solved to yield leakage and rotordynamic coefficients of force developed by the impeller shroud and wear-ring seal. The variation of rotordynamic coefficients of pump impeller shroud and wear-ring seal is analyzed as parameters of rotor speed, pressure difference, shroud clearance, wear-ring seal clearance, and circumferential velocity at the entrance of impeller shroud for a typical multi-stage centrifugal pump.

• 한국기계가공학회지
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• 제1권1호
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• pp.89-100
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• 2002

The purpose if this research was to improve the pressure distribution on the disk brake pad Not uniform pressure distribution on the disk brake pad generate the unbalance wear of it and the unbalance wear of disk brake pad generate vibration, noise, heat and reduce the braking capacity. For improve the pressure distribution on the pad in this research, upper face of caliper housing finger was cut. Two kinds of caliper which uncut and cut of finger face were compared the stress distribution by FEM analysis and real experiment. Also natural frequency and deforming displacement ware calculated. It was understood that pressure distribution could Improve by cut inside upper face of caliper housing finger.

• 한국자동차공학회논문집
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• 제20권1호
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• pp.77-87
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• 2012

In this paper, the method and its effectiveness to decrease the uneven wear of the brake pad were proposed. A finite element analysis was performed to analyze the pressure distributions on the contact surfaces. The optimum brake pad shape was determined by a robust design using the Taguchi method. The effectiveness of the optimum design was clarified by the wear tests with a dynamometer.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 1989년도 제10회 학술강연회초록집
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• pp.1-15
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• 1989

바이오트라이보로지(biotribology)란 생물학(biology)와 마찰학(tribology)의 합성어로서 그리이스어의 $\tau\rhoc\betao\sigma$(마찰하다)가 어원이며, 마찰 마모 윤활의 학술 용어 "tribology"가 영어로 된것은 1966년이다. 이때 마찰학이란 이학 또는 공학현상으로서 문제를 해석하는데 한정하였고 생물에 대한 문제까지 광범위하게 고려하지 못하였다. 1972년 영국 석유학회, 기계학회 그리고 Rheology 학회의 공동개최로 "윤활제의 레올로지" 회의가 열렸다. 거기서 Dowson 교수(기계공학)와 Right 교수(루마치스 의학)의 공동논문 "Bio-Tribology"를 발표해서 처음으로 그 용어를 제안하였다. Dowson 교수가 열거했던 바이오트라이보로지의 대상은 다음과 같다. (1) 기계에 사용되는 윤활제에 대한 미생물의 영향 (2) 인간의치의 마모 (3) 면도칼에 대한 저마찰 보호막의 작용 (4) 인체내의 유체수송(뇨관내의 유동기구, 타액의 운동, 혈액흐름) (5) 모세혈관내에서 적혈구의 운동과 혈장에서 그의 윤활작용 (6) 화상치료시 "정압기체 축수"적 부양 (7) 음식물을 씹을 때 타액의 윤활작용 (8) 관절기능의 윤활학적 연구 (9) 인공골두와 인공관절의 윤활학적 연구8) 관절기능의 윤활학적 연구 (9) 인공골두와 인공관절의 윤활학적 연구

• 한국자동차공학회논문집
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• 제22권1호
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• pp.8-19
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• 2014

In this paper, a robust design of the back-plate of the brake pad to decrease the uneven wear of the pad was studied. A finite element analysis was performed to analyze the pressure distributions on the contact surfaces. Optimized back-plate shape of the brake pad was determined using the Taguchi method. The effectiveness of the robust design was clarified by the wear tests with a dynamometer.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 1998년도 제27회 춘계학술대회
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• pp.342-346
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• 1998

최근의 자동차엔진에서 사용되는 윤활유에는 여러 가지 첨가물이 사용된다. 특히 고분자량 폴리머계의 점도 지수 향상제를 윤활유의 원유에 첨가함으로써 온도 증가에 따른 점도 불안정성을 방지하는 다등급 윤활유 성격을 얻을 수 있다. 그러나 이러한 고분자량 폴리머계의 첨가물은 고온의 엔진 운전 조건에서 윤활유의 점도 안정성을 보장해줌에도 불구하고 엔진 부품들의 정상적인 운동 속도에서도($1-^6 S^{-1}$) 고 전단 변형율 속도로 인하여 유막 감소 효과를 발생 시킨다. 또한 이 첨가제들은 엔진 부품의 마찰 표면에 큰 전단 응력을 지닌 끈끈한 형태의 경계막을 형성한다. 고분자량 폴리머계의 점도 지수 향상제에 대한 예기치 못한 영향은 유막 감소 효과로 인하여 엔진 부품간의 마모를 증가 시키고 점도의 감소로 마찰을 감소 시키는 반면 경계막으로 인하여 고체면이 보호를 받는데 있다. 이러한 유막 형성의 물리적인 개념에 대하여 고체면의 끈끈한 경계막의 존재 효과와 두 경계막 사이에서 일어나는 유막 감소 효과를 표현할 수 있는 현실적인 해석의 필요성이 제기된다. 본 연구는 최근에 많이 쓰이고 있는 점도 향상제가 첨가된 윤활유가 자동차 밸브 트레인 시스템에서 유막 형성에 미치는 영향을 마찰 효율과 마모 방지의 입장에서 고찰하였다.