• Title/Summary/Keyword: 마모시험

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Horning Equipment Development of Internal Combustion Engine Fuel Pump for PUNGER & BARREL Efficiency Evaluation (내연기관 연료펌프의 PUNGER & BARREL 성능향상을 위한 HORNING 장치 및 가속화 시험모델 개발)

  • Kim, Tae-Hyeong;Cha, Ji-Hyub;Jeong, Ho-Seung;Kim, Jeong-Ryeol;Lee, Seung-Ho
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.331-332
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    • 2006
  • 연료 분사펌프는 600bar 이상의 고압 연료를 분사밸브를 통하여 디젤기관의 연소실에 연속적으로 공급하는 장치이며, PLUNGER&BARREL 은 분사펌프의 핵심 부품으로 작동하고 고온 고압의 환경에서 $4{\mu}m$ 미만의 초정밀 간극을 유지해야 한다. 이러한 정밀한 가공 상태를 유지하기 위해선 내마모성 및 내열성에 적합한 재료와 열처리가 필수 요소이다. 현재 주로 사용되고 있는 방식은 DIAMOND STONE 에 의한 HORNIG 가공을 주로 사용하기 있다. 하지만, 연삭 가공과는 달리 별도의 치수 보정 장치가 없는 관계로, STONE 마모와 그에 따르는 마모량 공차에 의한 정밀 치수 확보의 어려움으로 인해, 고비용 저효율의 약점을 가지고 있다. 그러므로 기존의 HORNING STONE 방식을 대체한 PIN 방식의 HORNING MACHINE 개발을 목표로 한다.

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다중계통의 점검 및 보수로 인한 역효과(Adverse Effects)를 고려한 점검방법별 시스템 이용불능도(Unavailability) 분석

  • 유영우;정창현;제무성;정대욱;류용호
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05b
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    • pp.562-569
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    • 1996
  • 원자력 발전소 기기들에 대한 점검주기와 점검방법은 기술지침서(Tech. Spec)의 점검요건(SR)에 명시되어 있는데 가압경수로(PWR) 원전의 경우 다중계통 기기 점검은 교번시험(Staggered Test) 방법으로 점검하도록 되어 있다. 그러나 그 동안의 원전 운전경험에 의하면 기기 점검 및 보수로 인하여 기기 마모. 발전소 정지. 운전원의 부담감, 방사선 피폭 등의 역효과(Adverse Effects)가 있는 것으로 알려져 있다. 본 연구에서는 다중계통(Multi-redundancy System)중 2/4 시스템에 대한 점검방법별 이용불능도(Unavailability)를 해석적 방법으로 구하고 점검 및 보수로 인한 기기 마모 역효과를 모델링하여 점검방법별로 적용하고 비교 분석하였다.

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A study of characteristics by abrasion test of recycled aggregates (재생골재의 마모시험과 특성연구)

  • Song Young Joo;Park Kyoung Sub;Kong Kyoung Rok;Kang Heon Chan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.117-120
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    • 2005
  • It is necessary for decrease of building waste to increase using of recycled aggregate. However, the quality of those recycled aggregates is not good enough. This study aim at the rise of the quality through abrasion test and researching the characteristic change of the test. The samples of recycled aggregates had been divided into 10 sorts by the amount of cement paste, and then the abrasion rate of those divided aggregates has been figured out through this experiment. The result of this experiment shows that the quality of the recycled aggregates has been improved.

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A Design Experience of Propeller Open Water Testing Dynamometer (소형 프로펠러 단독시험기 설계)

  • J.S. Kim;M. Song;H. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.32 no.4
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    • pp.48-54
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    • 1995
  • A new propeller open water testing device is developed and tested in a tow tank. The devised dynamometer consists of a torque measuring part, a thrust measuring part and a driving motor with an RPM counter. Torque is designed to be measured directly from the torsion of the structure holding the motor by using strain gauges and, consequently, conventional slip ring is removed. Also, in order to make the device fit in relatively small model ships, the weight and the size of the whole integrated structure are reduced in various ways. The developed tester is proved to be easily utilized in small circulating water channel experiments and is believed to have provided us with essential information for future design of various types of conventional or object oriented force measuring device.

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Mechanical Properties and Wear Performance of the Al7075 Composites Reinforced with Bimodal Sized SiC Particles (이종입자 강화 SiC/Al7075 금속복합재료의 압축특성 및 마모특성 연구)

  • Lee, Donghyun;Cho, Seungchan;Kim, Yangdo;Lee, Sang-Kwan;Lee, Sang-Bok;Jo, Ilguk
    • Composites Research
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    • v.30 no.5
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    • pp.310-315
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    • 2017
  • In this study, we have investigated microstructure, mechanical properties and wear characteristic of aluminum metal matrix composites with a high volume fraction and uniformly dispersed SiC particles which produced by a liquid pressing process. The volume fraction of bimodal SiC/Al7075 composite was 12% higher than that of the monomodal SiC/Al7075 composite and a compressive strength is increased about 200 MPa. As a result of the abrasion test, the wear width and depth of the bimodal SiC/Al7075 composite were $285.1{\mu}m$ and $0.45{\mu}m$, respectively. The coefficient of friction of bimodal SiC/Al7075 was 0.16.

Sliding Wear Behavior of Carbon Steel in changing Sliding Speed (Effects of Mild Wear Mode Test on subsequent Severe Wear Behavior) (미끄럼 속도변화에 따른 철강재료의 미끄럼 마모거동 (중마모 거동에 미치는 연마모 도입시험의 영향))

  • Lee, Han-Young
    • Tribology and Lubricants
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    • v.36 no.3
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    • pp.117-123
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    • 2020
  • In this study, the effect of the pre-mild wear mode test condition on the subsequent severe wear behavior of carbon steel has been investigated when the wear mode is varied according to the sliding speed change during sliding contact. Two sliding speeds of 0.3 m/s and 3 m/s for the mild wear mode test have been chosen and a sliding speed of 1 m/s for the severe wear mode test. A mild wear mode test at two different sliding speeds has been carried out during the severe wear mode test and total sliding distance of the mild wear mode test has been changed at this time. As a result, it could be found that the wear rate of carbon steel under the severe wear mode test after performing a pre-mild wear mode test is significantly reduced, compared with that before performing. However, its wear rate was slightly higher than that under the mild wear mode test. Oxides produced during the pre-mild wear mode test have been found to play a significant role in reducing the wear rate under the subsequent severe wear mode test. In particular, it was found that the effect of a pre-mild wear mode test performed at the sliding speed of 3 m/s has more rapid and the reduction in the wear rate was greater than thst at the sliding speed of 0.3 m/s.

Skid Resistance Change by Dirt Material on Road Surface of Concrete Pavement (콘크리트포장의 노면 잔류 이물질에 따른 미끄럼저항변화)

  • Lee, Seung-Woo;Kim, Nam-Choul
    • International Journal of Highway Engineering
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    • v.6 no.4 s.22
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    • pp.35-43
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    • 2004
  • Skid resistance is an important factor that control braking distance and secure safety by preventing slipperiness between tire and pavement surface. Decrease of skid resistance at wet condition may cause fatal traffic accidents. Dirt materials such as sand and do-icings on the road surface also can be a factor for decrease skid resistance. This study makes an investigation into influence of skid resistance between varied cement concrete pavements about surface texturing method(transverse tining, longitudinal tining, exposed aggregate surface texturing method) and wearing condition of pavement surface texture(new constructed pavement's surface, wore pavement's surface) using accelerate concrete pavement wearing tester when remains of dirt material are obtained between tire and road surface on PCC pavement. As dirt material on road surface of concrete pavement, sand, calcium chloride and old oil were used with different amount of each cases.

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Microstructure and Wear Characteristics of TiC-SKD11 Composite Fabricated by Liquid Pressing Infiltration Process (용융가압함침 공정으로 제조한 TiC-SKD11 복합재료의 미세조직 및 내마모 특성)

  • Cho, Seungchan;Jo, Ilguk;Lee, Sang-Kwan;Lee, Sang-Bok
    • Composites Research
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    • v.30 no.3
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    • pp.209-214
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    • 2017
  • Titanium carbide (TiC) reinforced SKD11 matrix composites were successfully fabricated by a novel liquid pressing infiltration process. Microstructure, mechanical properties, and wear characteristics of the fabricated 60 vol% TiC-SKD11 composite are analyzed. The composite exhibits superior mechanical properties, such as hardness and compressive strength with 24% lower density as compared with SKD11. Improved wear resistance of the TiC-SKD11 composite originates from uniformly reinforced TiC having strong interfacial bonding strength between TiC/SKD11 interface.

Case study: application of NAT (New Abrasion Tester) for predicting TBM disc cutter wear and comparison with conventional methods (TBM 디스크 커터 마모 예측에 대한 NAT의 현장 적용 및 기존 방법과의 비교)

  • Kim, Dae-Young;Shin, Young-Jin;Jung, Jae-Hoon;Kang, Han-Byul
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.20 no.6
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    • pp.1091-1104
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    • 2018
  • Wear prediction of TBM disc cutters is a very important issue during design as well as construction stages for hard rock TBMs as the cutter head intervention is directly related to the time and cost of tunneling. For that, some methods such as NTNU, CSM and Gehring models were used to predict disc cutter wear and intervention interval. There are however some problems to be addressed in these models in terms of accuracy and time for testing, so that a NAT (New Abrasion Tester) model has been developed in order to achieve simplicity and reliability together at the same time (Farrokh and Kim, 2018). On the basis, the proposed NAT model has been applied to ${\bigcirc}{\bigcirc}$ project in Korea. A comparative study was performed to compare with the conventional methods and as a result the NAT model showed a very good agreement with actual cutter life. The NAT model will be further applied to other projects to establish credibility.

Tribology Performance Analysis by Surface Patterns of PLA Printing Samples Using 3-body Abrasion Tester (모래 3체 마모시험 장비(3-body abrasion tester)를 이용한 PLA프린팅 표면의 형상별 트라이볼로지 성능 분석)

  • Yong Seok Choi;Kyeongryeol Park;Seongmin Kang;Unseong Kim;Kyungeun Jeong;Young Jin Park;Kyungjun Lee
    • Tribology and Lubricants
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    • v.39 no.6
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    • pp.250-255
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    • 2023
  • This study applies various surface patterns to minimize material loss in construction equipment that is subject to severe wear due to sand, such as the wear-resistant steel plates of dump trucks or the teeth of excavators. The relationship between surface morphology and wear behavior is investigated using PLA+ polymer to observe the effect of the surface pattern. Five types of samples - smooth, concave, convex, wavy concave, and wavy convex designs - are created using a 3D printer. A wear experiment is conducted for a duration of 3 h using 6.5 kg of abrasive particles. The mass loss of the samples after the experiment is measured to assess the extent of wear. Additionally, the surface morphology of the samples before and after the experiment is analyzed using SEM and confocal microscopy. The study results reveal that the smooth design exhibits the highest wear loss, whereas the concave and wavy concave designs show relatively lower wear loss. The convex and wavy convex designs exhibit varying contact areas with the abrasive particles depending on the surface pattern, resulting in different levels of wear. Furthermore, a comparison between the experimental results and DEM simulations confirms the observed wear trends. This study reveals the relationship between wear damage according to surface pattern shape and is expected to be of substantial help in the analysis of wear and tear on agricultural and heavy equipment.