• 제목/요약/키워드: 마멸(량)

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초고분자량 폴리에틸렌의 산화, 가교, 마멸과의 상관관계 (Correlation of oxidation, Crosslinking, and Wear of UHMWPE)

  • 이권용;김석영;김신윤
    • Tribology and Lubricants
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    • 제16권4호
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    • pp.241-246
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    • 2000
  • The effect of post-irradiation shelf-aging time on the wear of UHMWPE was investigated, and wear results were correlated with the time-dependent microstructural changes of polyethylene after gamma irradiation sterilization. The levels of oxidation and crosslinking in the shelf-aged acetabular liners were examined by FTIR and hot xylene extraction, respectively, and uni-directional repeat pass sliding wear tests were conducted by using a pin-on-disc wear tester. Gamma irradiation sterilization in the air environment caused an increase of oxidation, crosslinking, and wear resistance. With aging, however, oxidation progressed and decreased the level of crosslinking. This resulted in a decrease of wear resistance of UHMWPE that was accompanied with white bands and brittle cracking.

기계평면시일의 동적 불안정성에 관한 연구

  • 서택석;김청균
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1990년도 제11회 학술강연회초록집
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    • pp.45-52
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    • 1990
  • 고도의 신뢰도를 요구하는 정밀기계의 보편화는 트라이볼로지 요소중에서 밀봉기능에 관련된 시일의 해석 및 설계가 커다란 관심사로 부각되었다. 특히 고속회전을 요하는 경우에 대한 회전 시스템의 동적 안정성은 대단히 중요하다. 미끄럼 접촉운동을 하고 있는 기계평면시일의 시일링 간극은 대단히 작기 때문에 시일의 접촉면에서 형상이 변화하게 되면 시일 성능은 커다란 영향을 받게 된다. 시일의 접촉표면 가공시 발생되는 평면도(flatness), 조립시의 회전축과 시일축 사이의 중심 맞추기의 어려움, 회전축의 자중량 등 때문에 발생되는 회전링 사이의 상대적인 경사도(misalignment)는 시일의 동적 불안정성에 영향을 준다. 또한 상대 접촉 운동면에서 경계 또는 고체 마찰에 의한 마멸의 진행은 시일의 코닝(coning) 현상을 일으킨다. 본 연구에서는 비압축성 유체가 온도의 영향을 받아 점도가 선형적으로 변화하는 경우에 대한 시일링 간극 내에서의 압력분포를 유한차분법을 이용하여 해석하였다. 여기서 얻어진 결과를 이용하여 시일의 축력과 모우멘트를 해석함으로써 시일의 동적 불안정성에 대하여 논하였다. 이 때 기계평면 시일의 형상은 코닝이 있고, 시일의 중심축이 경사진 경우를 고려하였다.

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실험계획법에 의한 이륜자동차 브레이크 디스크의 마멸량 예측 (Wear Loss Presumption of Motorcycle Disk Brake Using Design of Experiment)

  • 박규정;박흥식
    • 한국기계가공학회지
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    • 제6권4호
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    • pp.15-21
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    • 2007
  • The effect of manufacturing parameters on friction characteristics of motorcycle break system was studied using a disk-on-pad type friction tester. Such parameters conditions have an effect on the frictional factor such as number of ventilated disk hole, applied load, sliding speed, and sliding distance. However, it is difficult to know the mutual relation of these factors. In this study, the friction characteristics using design of experiment containing 4 elements were investigated for an optimal condition for the best motorcycle break system employing regression analysis method. From this study, the result was shown that the applied load in frictional factors was the most important, next to sliding speed, number of ventilated disk hole.

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마멸량의 대소에 따른 구름접촉 피로의 X선적 해석 (Discussion on Rolling Contact Fatigue with Wear Amount by X-ray Reflection)

  • 이한영
    • Tribology and Lubricants
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    • 제10권3호
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    • pp.71-77
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    • 1994
  • Rolling friction test was carried out to investigate the effect of the wear amount on rolling contact fatigue process in lubrication oil. The methods of this process were conducted at two Hertzian contact pressure and three slide ratio in each case by employing normalized and annealed carbon steel. During process of the rolling contact fatigue, the number of rotation until surface damage was occurred, the wear amount of rolling contact surface, and residual stress and half-value breadth using X-ray reflection on rolling contact surface were investigated. The result of this study shows that rolling contact fatigue process was directly influenced by wear trend and was confirmed by change of residual stress and half-value breadth on rolling contact surface.

표면 Profile 해석을 이용한 마멸량 계산 알고리즘 개발 (Development of Algorithm for Wear Volume Evaluation using Surface Pronto Analysis)

  • 김형규;김선재
    • Tribology and Lubricants
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    • 제17권1호
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    • pp.33-39
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    • 2001
  • A method of calculating wear volume is developed using the signal processing technique. The lowpass filter with Fourier transform and the “windowing” are implemented in the method. User-defining feature is also included in determining the cutoff frequency of the low-pass filter and the baseline for the volume integration. Commercial software, MatLab, is used for the programming. Since the method uses the original wear data without simplifying the wear shape, it can give a further accurate result than the previously utilized methods, which often adopted the simplification. It becomes further powerful if the contacting body has a general shape rather than that gives well-formed surface traction (e.g., the Hertzian). The validation of applying the average surface roughness, Ra, to the “windowing” and the baseline for volume integration is discussed.

하이브리드 코팅에 의한 Cr-Al-Si-N 마이크로 엔드밀공구의 가공성능 (Cutting performance of Cr-Al-Si-N micro end-mill tool deposited by a hybrid coatings)

  • 강명창;신석훈;김민욱;탁현석;김광호;김정석
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2009년도 춘계학술대회 논문집
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    • pp.211-211
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    • 2009
  • 높은 이온화율과 복잡한 형상의 모재에도 표면 도포성 및 균일성을 나타내는 아크이온플래이팅 기술과 비전도성 세라믹 타겟물질에 적용가능한 스퍼터링 기술이 결합된 하이브리드 코팅 시스템(Hybrid coating system)을 이용하였다. 그리고 Cr-Al-N과 Cr-Si-N 코팅막의 강화 기구를 복합시킨 새로운 개념의 Cr-Al-Si-N 코팅막을 초경(WC-Co)시험편에 증착하여 Si 첨가량에 따른 미세구조의 미세경도 특성을 파악하였다. 공구성능 평가는 고속가공조건하에 마이크로 밀링기에서 무코팅(초경공구), Cr-Al-Si-N (Si : 0, 4.5, 8.7, 16 at.%) 코팅 마이크로엔드밀에 대하여 공구마멸에 대한 공구수명을 비교, 평가하였다.

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초고분자량 폴리에틸렌의 산화, 가교, 마멸과의 상관관계 (Correlation of oxidation, Crosslinking, and Wear of UHMWPE)

  • 이권용;이근호
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제30회 추계학술대회
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    • pp.296-302
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    • 1999
  • The effect of post-irradiation shelf-aging time on the wear of orthopaedic grade UHMWPE was investigated, and wear results were correlated with the time-dependent microstructural changes of polyethylene after gamma irradiation sterilization. The levels of oxidation and crosslinking in the shelf-aged acetabular liners were examined by FTIR and hot xylene extraction, respectively, and uni-directional repeat pass sliding wear tests were conducted by using a pin-on-disc wear tester. Gamma irradiation sterilization in the air environment caused an increase of oxidation, crosslinking, and wear resistance. With aging, however, oxidation progressed and decreased the level of crosslinking. This resulted in a decrease of wear resistance of UHMWPE that was accompanied with the existence of white bands and brittle cracking.

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접촉 형상과 기구학적 운동형태가 초고분자량 폴리에틸렌의 마멸에 미치는 영향 (Effects of Kinematic Motions and Contact Configurations on the Wear of UHMWPE)

  • 이권용
    • Tribology and Lubricants
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    • 제18권2호
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    • pp.143-146
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    • 2002
  • The effects of contact configuration and kinematic motion on the wear of ultrahigh molecular weight polyethylene (UHMWPE) were investigated. Two different contact configurations were adopted for wear testing under the two different kinematic motions with un-irradiated UHMWPE specimens. Wear of UHMWPE pins against the linear reciprocating stainless steel disks was 8% higher than that against the uni-directional repeat pass rotating disks. Wear of UHMWPE disks moving in the linear reciprocating motion against stainless steel ball was 37% higher than that moving in the uni-directional repeat pass rotating motion. The results in this study show that the contact configuration and kinematic motion of sliding definitely affect the wear of UHMWPE through the differences in the contact stress states of UHMWPE.

접촉 형상과 기구학적 운동형태가 초고분자량 폴리에틸렌의 마멸에 미치는 영향 (Effects of Kinematic Motions and Contact configurations on the Wear of UHMWPE)

  • 이권용
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제33회 춘계학술대회 개최
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    • pp.100-104
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    • 2001
  • The effects of contact configuration and kinematic motion on the wear of ultrahigh molecular weight polyethylene (UHMWPE) were investigated. Two different contact configurations were adopted for wear testing under the two different kinematic motions with un-irradiated UHMWPE specimens. Wear of UHMWPE pins against the linear reciprocating stainless steel disks was 8% higher than that against the uni-directional repeat pass rotating disks. Wear of UHMWPE disks moving in the linear reciprocating motion against stainless steel ball was 37% higher than that moving in the uni-directional repeat pass rotating motion. The results in this study show that the contact configuration and kinematic motion of sliding definitely affect the wear of UHMWPE through the differences in the contact stress states of UHMWPE.

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볼 베어링용 고무시일의 접촉력 해석에 관한 연구 (A Study on the Contact Force of Rubber Seals for Ball Bearings)

  • 김청균;전인기;최인혁
    • 대한기계학회논문집
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    • 제16권12호
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    • pp.2261-2267
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    • 1992
  • 본 연구에서는 시일 립의 간섭량과 접촉력에 관련된 이론적 연구를 수행한다. 시일의 접촉면에서 축방향 접촉력이 크게 설계되면 시일 립 선단에서는 마찰과 마멸이 심하게 진행되어 시일수명을 크게 단출시킬 우려가 있고, 접촉력이 작으면 밀봉된 유 체의 누설유려가 증가되면서 볼과 레이스사이의 윤활상태를 나쁘게 하여 베어링 수명 을 크게 단축하는 결과를 초래하게 되므로 시일 립의 접촉력에 관련된 연구는 대단히 중요하다.