• 제목/요약/키워드: 마그네슘합금판재

검색결과 87건 처리시간 0.032초

가열냉각법에 의한 마그네슘 합금의 판재 성형성 개선 (Improvement on the Formability of Magnesium Alloy Sheet by Heating and Cooling Method)

  • 강대민
    • 동력기계공학회지
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    • 제9권3호
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    • pp.66-70
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    • 2005
  • Structural components for aerospace, electronics and automobile industry are the main applications for magnesium alloys due to their lightweight and high specific strength. The adoption of magnesium alloys in sheet forming processes is still limited, due to their low formability at room temperature caused by the hexagonal crystal structure. In this paper, the authors aim to improve the formability of AZ31 magnesium alloy. For this, experiment and finite element analysis on used warm deep drawing process with a local heating and cooling technique were done. Both die and blank holder were heated at various warm temperature while the punch was kept at room temperature by cooling water.

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가열냉각법에 의한 마그네슘합금의 판재성형성개선(II) (Improvement on the formability of magnesium alloy sheet by heating and cooling method(II))

  • ;강대민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.385-388
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    • 2005
  • The use of magnesium alloys meets the need of reducing weight of componests(especially in automotive and aerospace industry) keeping unmodified their mechanical properties. The adoption of magnesium alloys in sheet forming processes is still limited, due to their low formability at room temperature caused by the hexagonal crystal structure. In this study, the authors aim to understand the process condition which can lead to a successful improvement in the formability of a magnesium alloy(AZ31). Experiment and simulations of deep drawing were doned at various warm temperature for the blank and tool(holde and die)while the punch was kept at room temperature by cooling wale. in order to confirm that the deep drawing performance of magnesium alloy can be considerably enhanced with using the local heating and cooling technique.

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Mg합금 온간판재 성형시 성형한계에 미치는 변형률 속도의 영향 (An Effect of Strain rate of Forming limits of Mg Alloy at Warm Sheet Forming)

  • 정진호;김민철;이영선;권용남;이정환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.279-280
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    • 2007
  • In this study, it is investigated that the effect of material properties such as various temperature, forming speed and strain rates on formability and forming limits of Mg alloy sheet in square cup deep drawing. Since the sheet metal forming of Mg alloy is perform at elevated temperature, the effect of strain rates related with the forming temperature and forming speed is very important factor for formability and forming limits. Therefore, the investigation for process variables is necessary to improve formability and forming limits. Also, the effects of strain rate and thickness transformation were studied by the experimental and FE analysis using the square cup deep drawing. The temperature, forming speed, and strain rates were investigated. Forming of Mg alloy takes consider into temperature, proper forming speed and strain-rate the formed parts were good without defects fur forming limits.

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금속 판재의 성형한계도 시험법에 관한 연구 (A Study on the Forming Limit Diagram Tests of Metal Sheets)

  • 장욱경;장윤주;김형종
    • 산업기술연구
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    • 제30권A호
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    • pp.49-57
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    • 2010
  • A forming limit diagram (FLD) defines the extent to which specific sheet material can be deformed by drawing, stretching or any combination of those two. To determine the forming limit curve (FLC) accurately, it is necessary to perform the tests under well-organized conditions. In this study, the influence of several geometric or process parameters such as the blank shape and dimensions, strain measuring equipments, test termination time, forming speed and lubricants on the FLC is investigated.

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플라즈마 전해 산화 표면처리 된 AZ31B 소재의 표면 조도 및 광학적 특성연구 (The Study of Optical properties and surface roughness in AZ31B By plasma electrolytic oxidation surface treatment)

  • 유재인;윤주식;윤재곤;김진희;최순돈;유재용;장호경;김기홍
    • 한국레이저가공학회지
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    • 제16권4호
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    • pp.7-11
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    • 2013
  • The surface oxidation of magnesium was performed by Plasma electrolytic oxidation treatment method. And the optical reflectance spectra of the oxidation layers are studied. In the PEO process, the growth of the oxide layer take place at room temperature. Surface roughness of the obtained result, the average surface roughness is $0.08{\mu}m$ difference. The reason seems to the influence of the $Na^+$.

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AZ31 마그네슘합금의 온간디프드로잉시 판재성형특성 (Formability of AZ31 magnesium sheet alloy of warm deep drawing)

  • 이명섭;강대민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.377-380
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    • 2005
  • In this study, the experiments of warm deep drawing were done with heated die, and with heated die and cooled punch in order to investigate the formability of ZA31 magnesium sheet alloy of warm deep drawing. For this, warm deep drawing experiments were executed under various temperature, punch velocity and blankholder force. The results of warm deep drawing with heated die showed that fracture occurred punch part at punch velocity of 75mm/min and punch stroke of 10mm under temperature of $100^{\circ}C\~250^{\circ}C$, but did not occure under temperature of $275^{\circ}C\~400^{\circ}C$. And fracture at punch stroke of 25mm did not occurre at punch part under punch velocity of 30mm/min and $250^{\circ}C$, but occured under punch velocity of 75 and 125 mm/min. Also the results of warm deep drawing with heated die and cooled punch showed that the temperature happening maximum height under punch velocity of 10-100mm/min was $225-250^{\circ}C$. And necking occurred at punch shoulder under $20\~150^{\circ}C$, but at die wall under $200\~300^{\circ}C$.

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가열냉각방법에 의한 마그네슘합금의 판재성형성 개선 (Improvement on the Formability of Magnesium Alloy Sheet by Heating and Cooling Method)

  • 강대민
    • 한국자동차공학회논문집
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    • 제13권6호
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    • pp.93-98
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    • 2005
  • The purpose of this study is to confirm the improvement of formability of AZ31 magnesium alloy sheet by using local heating and cooling technique. For this, the experiments of warm deep drawing were done under the temperatures of $100^{\circ}C\~400^{\circ}C$, and the punch velocity of 10, 100mm/min. Also FE analysis under the temperatures of blankholder and die of $150^{\circ}C,\;225^{\circ}C\;and\;300^{\circ}C$ for tools(holder and die) was executed with considering heat teansfer. From the results, the formability of AZ31 magnesium alloy, espicially the temperatures of $225^{\circ}C\~250^{\circ}C$ for tools(holder and die)improved remarkably. And the experiments and simulations showed that necking under room temperature for tools occured under the part of punch shoulder while at $300^{\circ}C$ for tools, at the part of die shoulder.

십자 형상 금형의 디프 드로잉에서 AZ31B 마그네슘 합금판재의 성형 한계 (Forming Limit of AZ31B Magnesium Alloy Sheet in the Deep Drawing with Cross Shaped Die)

  • 황상희;최선철;김헌영;김형종;홍석무;신용승;이근호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.374-377
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    • 2008
  • Magnesium alloy sheets are usually formed at temperatures between $150^{\circ}C$and $300^{\circ}C$ because of their poor formability at room temperature. In the present study, the formability of AZ31B magnesium alloy sheets was investigated by the analytical and experimental approaches. First, tensile tests and the limit dome height test were carried out at elevated temperatures to get the mechanical properties and forming limit diagram, respectively. And then deep drawing of cross shaped die was tried to get the minimum corner radius and forming limit at specific temperature. Blank shape, punch velocity, minimum corner radius, fillet size, etc, were determined by finite element analysis physical try-outs. Especially, optimum punch and die temperature were suggested through the temperature-deformation analysis using Pam-stamp.

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유한요소해석을 이용한 Mg 합금 판재 성형 공정 변수 분석 (FEM analysis for process variables in sheet metal forming for Mg alloy)

  • 이영선;권용남;이정환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.1082-1086
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    • 2004
  • Since the sheet forming of Mg alloy has many difficulties due to the low formability, many forming conditions need to be selected properly. Especially, the process variables should be investigated to increase the formability, such as, forming temperature. In this paper, the effects of forming process variables has been investigated using the bending and deep drawing process. A simple U-bending designed for mobile part could be formed in room temperature and springback amounts are surveyed. On the other hand, square cup part couldn't be formed in room temperature due to the low formability. Therefore, the effects of forming temperature are investigated in deep drawing process for square cup part. As a experimental and FEM results, the optimum forming temperature is presence and formability in a higher temperature is less than that of lower temperature. Above experimental results are compared with the FEM analysis and well coincided with the experimental results. Therefore, more detail investigations could be progressed to select more appropriate process conditions by the FEA.

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