• Title/Summary/Keyword: 립형상

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Development of Ultrafine-Grained Aluminum Tubes Using Severe Plastic Deformation Process (강소성 가공 공정을 이용한 튜브 형상 재료의 결정립 미세화에 대한 연구)

  • Kim, Kyung-Jin;Yoon, Jeong-Whan;Yang, Dong-Yol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.1087-1090
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    • 2009
  • A unique process was developed to improve the mechanical properties of a circular tube. In this proposed process, a large amount of strain is applied to the wall of tube, leading to grain refinement in the material. In order to investigate characteristics of microstructural evolution such as the distribution of grain size and misorientation angle during the process, an EBSD OIM analysis was carried out. The analysis confirms that the proposed process can very effectively produce a circular tube with ultrafine-grains.

Analysis of the Weak Manual Assembly Process with Part Coding System (부품 코드체계를 이용한 수조립 애로공정의 파악)

  • Mok, Hak-Soo;Moon, Kwang-Sup;Park, Hong-Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.4
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    • pp.85-96
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    • 2001
  • In this paper, part features are classified and then its coding system is constructed by the considered characteristics of features in assemble process. Analyzing the characteristics of features, code values about part features are determined. Assembly process is divided into five functions such as transporting, handing, approaching, alignment and joining, and then the detail parameters of each functions such as determined. Code values about assembly process are determined according to detail parameters. The detail parameters are kinds of available working method and assembly tools when each assembly function is going on. By the coding system, available assembly process can be grasped and perceived for the part that it is difficult to assemble.

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증착온도가 CVD Cu 박막의 미세구조 및 전기비저항에 미치는 영향

  • 이원준;민재식;라사균;김동원;박종욱
    • Journal of the Korean Vacuum Society
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    • v.4 no.S1
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    • pp.118-128
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    • 1995
  • Copper(l) hexafluoroacetonate trimethylvinylsilane [Cu(hafac)(TMVS)]를 precursor로 사용하여 증착온도 $160~330^{\circ}C$ 범위에서 TiN 모재 위에 낮은 전기비저항값(~2 $\mu$$\Omega$.cm)을 갖는 CVD Cu 박막을 제조하였고, 증착온도에 따른 Cu 박막의 특성을 조사하여 증착온도가 Cu 박막의 미세구조와 전기비저항에 미치는 영향을 고찰하였다. Cu 증착의 활성화에너지는 표면반응제한지역(surface-reaction-limited region)에서 10.8 kcal/mol 이었다. 표면반응에 의해 증착속도가 결정되는 증착온도 $200^{\circ}C$ 이하에서 증착된 Cu 박막은 낮은 비저항값을 갖는 치밀한 박막이었고 step coverage 또한 우수하였다. 이에 반해 물질전달이 증착속도를 결정하는 증착온도 $200^{\circ}C$이상에서 증착된 Cu 박막은 연결상태가 불량한 구형의 결정립들로 이루어져 있어서 높은 비저항값과 거친 표면형상을 나타내었다. 이와 함께 증착온도에 따른 Cu 박막의 결정립 크기, 배향성 등도 조사하였다.

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$CO_2$ laser beam으로 표면용융한 예민화된 Alloy 600의 IGS 특성

  • 서정훈;임연수;변재현;김도훈;국일현;김정수
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05c
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    • pp.105-110
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    • 1996
  • $CO_2$ laser beam을 이용하여 예민화 Alloy 600 재료의 표면을 용융하여 상온의 $Na_2$S$_4$O$_{6}$ 용액에서 일정변형률 시험을 하였으며, TEM으로 용융된 부위의 미세조직을 관찰하였다. Laser beam으로 표면용융시킨 예민화 Alloy 600에서는 표면용융하지 않은 시편의 IGSCC 파괴와는 달리 연성파괴가 일어났으며, 이 시편의 파단면은 as-received 시편의 연상파괴에 의한 파단면과 유사하게 dimple 형상을 보여주었다. 한편, laser로 표면용융된 부위의 응고조직은 cellular 조직을 나타내고 있었으며, cell boundary는 높은 밀도의 dislocation이 엉켜있었다. EDX로 cell과 cell 사이, 그리고 결정립과 결정립 사이의 경계를 가로질러 성분분석을 한 결과 두경계면에서 Cr이 matrix에서보다 높게 측정되었다. Laser로 표면용융한 예민화 Alloy 600에서의 IGSCC 저항성 증가는 이러한 경계면에서의 Cr 증가 때문인 것으로 유추된다.

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Optimization of the Shape of Lip Die in the Extrusion of Plate Wider than the Diameter of the Round Billet using a Lip Die (립(Lip)금형을 이용한 원형 빌렛 직경 이상의 판재압출에서 립금형 형상의 최적화)

  • Kim K.J.;Lee S.R.;Yang D.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.115-119
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    • 2004
  • In the extrusion process, the working material is forced to flow through a die with the desired profile. In general, the width of an extruded section is limited to about an inch less than the diameter of the round billet. But through the lip die, material is spreaded to produce a wider extruded section than the diameter of round billet. In this study, the extrusion process of an aluminum plate using the lip die is investigated. The width of the extruded plate is 450mm that is formed from the round billet with a diameter of 250mm. The flow characteristic through the lip die is considered to produce the wide-extruded plate with a small billet using rigid plastic FE analysis. Based on the result of FE analysis, an optimized design of the lip die is then proposed.

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A Study on the Effects on Low Cycle Fatigue Life of a High Pressure Turbine Nozzle due to the Perturbation of Crystal Orientation of Grain of DS Materials (일방향 응고 재료의 결정립 성장 방향 섭동이 고압터빈 노즐 저주기 피로 수명에 미치는 영향에 대한 연구)

  • Huh, Jae Sung;Kang, Young Seok;Rhee, Dong Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.7
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    • pp.653-658
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    • 2016
  • High pressure components of a gas turbine engine are generally made of nickel-base superalloys, using precision casting process due to complicated geometries with intricate channels and cooling holes. Turbine components manufactured from directionally solidified and single crystal materials have columnar grains; however, it is found that the crystals do not grow in its preferred direction, although the orientation can be controlled. This anisotropy can lead to the variations of elastic and Hill's parameters in constitutive equations, and they alter stress distributions and the low cycle fatigue life. We aims to evaluate the effects of perturbed crystal orientations on the structural integrity of a directionally solidified nozzle using low cycle fatigue life. We also attempt to show the necessity for the control of allowed manufacturing errors and stochastic analysis. Our approaches included conjugate heat transfer and structural analysis, along with low cycle fatigue life assessment.

Crystallization of cerium carbonate from cerium chloride solution (염화(鹽貨)세륨 수용액(水溶液)으로부터 탄산(炭酸)세륨 결정화(結晶化) 특성(特性) 고찰(考察))

  • Kim, Sung-Don;Kim, Chul-Joo;Yoon, Ho-Sung
    • Resources Recycling
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    • v.17 no.6
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    • pp.10-16
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    • 2008
  • In this study, the crystallization of cerium carbonate from cerium chloride solution by addition of ammonium bicarbonate was investigated. The concentration of reactants such as cerium chloride(0.5-2M) and ammonium bicarbonate, and reaction temperature($20-60^{\circ}C$) have a great effect on the crystal types of cerium carbonate such as lanthanite-type cerium carbonate[$Ce_2(CO_3)_3{\cdot}8H_2O$] and tengerite-type cerium carbonate[$Ce_2(CO_3)_3{\cdot}2.5H_2O$]. The crystallinity of cerium carbonate changed from lanthanite to tengerite as the concentration of reactants and reaction temperature increased. Transformation of cerium carbonate hydrate was transformed to cerium hydroxy carbonate depended on the drying conditions. Cerium carbonate of lanthanite and tengerite has the shape of aggregates with plate type crystal, and the size of lanthanite and tengerite crystal was $3{\mu}m$ and $5{\mu}m$, respectively. Cerium hydroxy carbonate has the shape of aggregates with needle type crystal, and the crystal size was about $7{\mu}m$.

The Effect of Solid Fraction on the Casting Formability in Vertical Type Squeeze Casting Process

  • Seo, Pan-Ki;Sohn, Sung-Man;Kang, Chung-Gil
    • Journal of Korea Foundry Society
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    • v.28 no.1
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    • pp.41-44
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    • 2008
  • 레오다이캐스팅 공정은 용탕상태의 원소재로부터 최종형상에 가장 가까운 정형제품(near-net shape)을 원하는 기계적 성질과 동시에 경제적으로 생산할 수 있는 제조방법으로 개발되어 왔다. 본 논문에서는 전자교반 시스템을 이용하여 결정립이 제어된 반용융 상태의 소재를 수직형 다이캐스팅기를 사용하여 리어파트(rear parts) 자동차 부품을 성형실험 하였다. 성형된 시제품들은 성형조건에 따른 조직 및 인장강도를 관찰하였으며, 시효경화 시간에 따른 T6 최적 열처리 조건을 조사하였다.

A study of permeability of ultra-fine cement matrix for continuous fiber reinforcement (연속섬유 보강용 초미립 시멘트 매트릭스의 침적성 연구)

  • Kim, T.J.;Kim, K.S.;Choi, L.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.177-182
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    • 1999
  • 사용한 보수.보강재, Rod, Fabric, Strand 형상을 콘크리트 구조물등에 보강재로 사용되어왔다. 이 재료는 해양환경하에서 내식성과 내구성을 갖는 철근및 철골대체용 복합소재와 초고층 경량 연속섬유보강 시멘트 복합재료는 탄소섬유, 아라미드섬유, 유리섬유등의 쉬트(sheet)형상을 신건재, 비자성, 비전도성, 전파차폐용 재료등에 사용할수있다. 그러나 FRP Rod를 내식성이 요구되는 철근 및 철골대체재로 사용할 경우에는 폴리머 매트릭스의 열화, 섬유와 폴리머간 계면 접착강도의 한계, 화재시 내화성, 보강재의 인발성등의 단점들을 갖고있다[1]. (중략)

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Shapes and Deformation of the Hydrogen Absorption Metal (수소저장금속의 형상과 변형)

  • 정영관;박규섭;이근진;김경훈;김세웅
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1382-1385
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    • 2003
  • Deformation on shapes of the hydrogen absorption metal in this paper was investigated on hydrogen absorption-desorption cycling. In order to study this problem, the cold rolled palladium plate and the cold extrusion palladium bar as specimens had been used. By using the electrochemical method, the palladium specimens were cyclically hydrogenated in the 0.1 mol H$_2$SO$_4$ electrolyte. As results, it is noted that the thickness of the plate specimen gradually increased in increasing hydrogenation cycles whereas the width and the length decreased. But both the diameter and the length of the bar specimen increased with increasing hydrogenation cycles. Also, grains in the plate specimen were greatly deformed after hydrogenation cycling whereas internal grains in the bar specimen were pulverized. And deterioration of the hydrogen absorption rate of the bar specimen was lager than the plate specimen.

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