• Title/Summary/Keyword: 롤 공정

Search Result 187, Processing Time 0.028 seconds

Investigation of Unbalanced Mass of a Work Roll in a Cold Rolling Mill (냉간 압연기에서 작업롤의 질량 불평형에 관한 연구)

  • Kim, Young-Deuk;Kim, Chang-Wan;Park, Hyun-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.36 no.4
    • /
    • pp.429-435
    • /
    • 2012
  • An abrasion due to continuous friction between a work roll and strip causes the mass of the work roll to be unbalanced in the rolling process. We developed a mathematical model for the rolling mill considering the unbalanced mass and verified the model experimentally. The work roll was approximated as a rigid rotor with eccentricity, and the effect of the unbalanced mass on chatter vibration was investigated. The joint forces computed by quasistatic analysis were applied to the work roll in the rolling mill. Transient responses were obtained, and frequency analysis was performed by solving equations of motion using a direct integration method. Horizontal vibrations were more strongly affected by eccentricity than vertical vibrations. In the horizontal direction, a small eccentricity of 1% of the work roll radius considerably increased the amplitude of the chatter frequency.

Modeling of Fiber Dynamics in Roll Draft Zone (롤 드래프트 존 내의 섬유의 동적거동에 대한 모델링)

  • Heo, Yu;Kim, Jong-Sung
    • Proceedings of the Korean Fiber Society Conference
    • /
    • 2002.04a
    • /
    • pp.77-80
    • /
    • 2002
  • 드래프팅은 staple yarn의 생산에 있어 대단히 중요한 조작이다. 이 조작은 여러단계의 방적공정에서 반복 수행되며 각 공정에서 다음 공정에 적합하도록 두께를 가늘게 하고 집속체의 불균제를 최소화하여 제품의 품질을 결정하는데 그 중요한 역할을 한다. 지금까지 드래프트 전후의 슬라이버 상태에 관한 연구는 많이 이루어져 왔지만, 드래프트 존 내의 슬라이버의 동적거동에 대한 모델 연구는 아직 미흡한 실정이다. (중략)

  • PDF

Development of roll bending process technology applied precision orthogonal feeding robot system (정밀 직교 피딩 로봇시스템 적용 롤 밴딩 공정 기술 개발)

  • Lim, Sang-Ho;Ahn, Sang-Jun;Yun, Gyeong-Yeol
    • Industry Promotion Research
    • /
    • v.7 no.4
    • /
    • pp.9-15
    • /
    • 2022
  • This study evaluated the automated system of the roll bending process, which is one of the difficult processes. In the past, 20 cartridges were produced per hour. but Automation changed it to a process that produces 50 pieces per hour. The average value of production was 57.6 pieces per hour, error of repeatability was 0.03 mm, average roll diameter error value was 0.49 mm, average alignment error value was 0.09 mm and average process lead time was 43.21 seconds. This paper presented specific evaluation methods such as productivity, repeatability, defect rate, alignment defect rate, and process lead time. It is thought that the contents performed in this study will be helpful in the verification of other automation systems in the future.

A Study on the Effect of V-Ring Pressure and Clearance on the Die Roll Height Through the Fine Blanking (파인블랭킹 공정에서 V-링 압력과 클리어런스가 다이 롤 높이에 미치는 영향에 관한 연구)

  • Lee, Chun-Kyu;Kim, Jong-Deok;Kim, Young-Choon
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.14 no.12
    • /
    • pp.6060-6065
    • /
    • 2013
  • Minimizing the height of the die roll is very important for maximizing the size of effective shear planes. In this study, the die roll change was investigated for the change in the amounts and clearance of the V-ring indentation. Shear analysis and experiments were conducted with the V-ring distance fixed to 2mm. Fine blanking die was applied to the die insert with different clearances. Several specimens were analyzed about the height of the die roll. As a result, the pressure of V-ring effectively inhibited the flow of materials. And the height of the die roll was lowest when the clearance between the die and punch was 1% of the material thickness.