• Title/Summary/Keyword: 롤투롤 공정

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P3HT 나노구조층을 가진 유기태양전지의 전력 변환 효율 향상 메카니즘

  • Eom, Dae-Seong;Kim, Dae-Hun;Kim, Tae-Hwan
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.446-446
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    • 2013
  • 유기태양전지는 가벼운 무게와 우수한 유연성을 가져 플렉서블 태양전지 및 롤투롤(Roll-to-roll) 인쇄 공정에 대한 적용 가능성 때문에 많은 연구가 이루어지고 있다. 하지만 이종접합 유기태양전지를 상용화하기 위해서는 낮은 전력 변환 효율 (PCE)을 증진하는 연구가 필요하다. 본 연구에서는 간단한 용액공정을 통해 poly (3-hexylthiophene) (P3HT) 나노구조층을 사용하여 indium-tin-oxide 양극 전극/poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) 정공수송층/P3HT 나노구조층/P3HT 복합체로 제작한 나노구조층/C60 전자수송층 /lithium quinolate 전자주입층/Al 음극 전극 구조의 유기태양전지를 제작하였다. 전류밀도-전압 곡선 결과는 P3HT 복합체 이용한 나노구조층를 가진 유기태양전지의 구조는 평면층을 가진 유기태양전지에 비해서 PCE가 향상됨이 관찰되었다. 유기태양전지는 짧은 엑시톤의 확산거리가 PCE 감소의 주요 원인이 된다. P3HT 복합체를 사용한 나노구조층을 가지는 유기태양전지는 광활성층과 전자수송층 사이의 계면이 넓어지는 효과를 가진다. 계면이 넓어지는 효과를 통해 생성된 엑시톤을 효율적으로 분리할 뿐만 아니라 더 많은 양의 전하를 생성할 수 있기 때문에 전하의 양이 증가되고 더 높은 전류를 생성하여 PCE를 효과적으로 높일 수 있다.

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Lateral Dynamics of Multi-span Web System for Roll-to-roll Continuous Process (Roll-to-roll 연속 공정을 위한 Multi-span Web 시스템의 횡방향 운동 해석)

  • Kang, Namcheol
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.12
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    • pp.1103-1110
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    • 2013
  • Based on the string, Euler beam, and Timoshenko beam theories, the transfer functions of axially translating web system to predict the lateral tracking are introduced in this paper. In addition, total transfer function of a multi-span web handling system is developed by the combination of the transfer functions of each single span. Experiments and computations are carried out and the results obtained for the Timoshenko beam model are compared with those of other models. The comparison indicates that the predictions from the Timoshenko and Euler beam models are quite different from that of the classical string model in both the gain and phase response. The results are expected to help in the development of high fidelity models of web tracking systems within a general computational framework.

The adhesion and resistance enhancements of metal thin film with surface treatment by roll to roll system (롤투롤 장비를 활용하여 표면처리에 의한 금속박막의 밀착력 및 저항 향상에 관한 연구)

  • Im, Gyeong-A;Kim, Byeong-Jun;Jeong, Seong-Hun;Lee, Seung-Hun;Kim, Do-Geun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.05a
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    • pp.90-91
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    • 2015
  • 진공 공정에서 금속박막을 형성하는 방법으로는 sputter 방식이나 evaporation 방식이 있다. 이러한 방식으로 증착된 금속박막은 sputter 나 evaporation 방식의 특성상 기판과 박막사이에 밀착력이 저하되게 된다. 본 연구에서는 기존의 sputter 방식으로 금속박막을 형성시 발생하는 문제점을 해결하기 위하여 자체 제작한 LIS 를 적용하여 기판에 pretreatment 처리를 한 후 금속박막을 형성하였다. 그 결과 밀착력을 0 degree에서 5 degree 까지 향상 시킬 수 있었으며 또한 금속박막을 Roll to Roll 장비를 적용하여 형성함으로써 우수한 밀착력을 가진 금속박막의 양산을 가능케 하였다.

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Production Technology Status of Organic Lighting & Display via Roll-to-Roll Process (롤투롤 공정을 통한 유기조명 및 디스플레이 생산기술 개발 현황)

  • Jung, Eun;Kim, Sung-Jin;Cho, Sung Min
    • Vacuum Magazine
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    • v.4 no.2
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    • pp.24-28
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    • 2017
  • Organic light-emitting diodes (OLEDs) have already been commercialized for the mobile-phone display, TV, and lighting panels. Even though the OLED display for the mobile phones is now considered as the main stream display for the application, the OLED TV and lighting panels are having difficulty in their market due to their high prices despite the better performance to the competitors. In recent years, roll-to-roll production of the OLED has begun to be examined, and this method is opening a way to solve the high price problem. In this article, we introduce several important processes for roll-to-roll production of OLED and explain the development status to date.

Development of Shading Tape for Manufacturing of Touch Panel Display with High Screen-to-Body Ratio (기기 면적 대비 높은 화면 비율을 갖는 터치 패널 디스플레이 제조를 위한 차광 테이프의 개발)

  • Kim, Ki-Chul
    • Journal of Convergence for Information Technology
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    • v.7 no.4
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    • pp.75-81
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    • 2017
  • The design trend of information technology is quickly changed with the times. The design trend of information display is a bezel-less display, recently. The bezel-less display or edge-less display is a new trend of mobile phone display. In this study, the shading tape was manufactured for assembling process of touch panel display with the high screen-to-body ratio so-called bezel-less display. The shading tape was fabricated on PET film with the UV curable acrylic pressure sensitive adhesive(PSA) by roll-to-roll process. The UV curable PSA was synthesized with the eco-friendly toluene-less manufacturing method. The adhesive power of manufactured shading tape was investigated by motorized tensile testing machine. The thixotropic, maintaining property of cutting shape, was characterized by field emission scanning electron microscope. As results, the shading tape exhibits high adhesive power and good thixotropic performance suitable for assembly process of touch panel display. The functional shading tape will be expected to improve productivity of assembly process of touch panel display.

Continuous Photolithography by Roll-Type Mask and Applications (롤타입 마스크를 이용한 연속 포토리소그래피 기술과 그 응용)

  • Kwak, Moon-Kyu
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.10
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    • pp.1011-1017
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    • 2012
  • We report the development of an optical micro-nanolithography method by using a roll-type mask. It includes phase-shift lithography and photolithography for realizing various target dimensions. For sub-wavelength resolution, a structure is achieved using the near-field exposure of a photoresist through a cylindrical phase-mask, allowing high-throughput continuous patterning. By using a film-type metal mask, continuous photolithography was achieved, and this method could be used to control the period of resultant patterns in real time by changing the rotating speed of the cylinder mask. As an application, we present the fabrication of a transparent electrode in the form of a metallic mesh by using the developed roll-type photolithography process. As a result, a transparent conductor with good properties was achieved by using a recently built cylindrical phase-shift lithography prototype, which was designed for patterning on 100-mm2 substrates.

Optimization of Printing Conditions Using Design Experiments for Minimization of Resistances of Electrodes in Roll-to-roll Gravure Printing Process (롤투롤 그라비어 방식의 인쇄 전극 저항 최소화를 위한 실험계획법 적용 인쇄 공정 조건 최적화)

  • Lee, Sang Yoon;Kim, Cheol;Kim, Chung Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.4
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    • pp.351-356
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    • 2017
  • The resistance of printed patterns for electrodes fabricated using printing technology should be minimized. This parameter depends on the pattern width and thickness; however, from the viewpoint of printability, the printed patterns should be printed at the designed width. The resistance of the printed patterns as well as printability is affected by various printing conditions. In this paper, the printing condition is optimized to minimize the resistance of electrodes printed by the roll-to-roll gravure method. This is done by considering the spread ratio of pattern width as a parameter of printability using design experiments. The drying temperature, dryer fan speed, and printing speed are selected as effective factors for the experiment objective. The optimized conditions are obtained and reproducibility test using these demonstrates that the optimized conditions can produce low-resistance electrodes for printability of the pattern width.

Analysis of Synchronization Error in R2R Gravure Off-set Printing Process (R2R 그라비어 오프-셋 인쇄공정에서의 동기화 오차에 대한 분석)

  • Lee, Taik-Min;Kim, In-Young;Park, Sang-Ho;Kim, Bong-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.10
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    • pp.1141-1145
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    • 2011
  • Recently, there are many issues about R2R printing technique for mass production of electronic devices. Among the various Roll-to-roll based printing techniques such as gravure, off-set, flexo and so on, "Gravure off-set printing technique" has an advantage of higher printing resolution. The printing unit of gravure off-set printing technique usually consists of plate roll, blanket roll and impressure roll whose. Linear velocities should be synchronized each other for fine pattern printing. However, roller's manufacturing error and printing variations such as pringting pressure, printing speed, roll stroke and so on actually affected their synchronization anf thus the quality of fine fattern. In this paper, we analyzed the effective of synchronization error on printing quality. Also, this paper reviews the relative motion with each roll. And, this paper studys the synchronization error about its generation problem.

Roller형 AAO template를 이용한 반사방지 나노구조 필름 제작

  • Han, Jae-Hyeong;Gang, Yeong-Hun;Choe, Chun-Gi
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.484-485
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    • 2011
  • 반사방지(Anti-Reflection, AR) 특성은 태양전지, LED, 광검출기 등의 광전소자와 디스플레이의 효율과 투과도를 향상시키기 위해 적용되고 있다. 또한 최근에 네비게이션, 스마트폰의 보급 증가로 인해 소형 디스플레이에 지문방지와 동시에 반사방지 기능을 갖는 필름이 사용되고 있다. 현재 적용되고 있는 반사방지 필름은 다층박막 코팅으로 형성된 필름[1]으로 생산단가와 박막의 내구성 및 신뢰성에 문제점을 가지고 있다. 이런 문제점을 해결하기 위해 나노구조로 제작 되는 반사방지 필름에 관한 연구가 활발히 진행되고 있다[2]. 나노구조로 형성된 반사방지 구조는 moth-eye 구조라고 하며, 기본 원리는 원뿔 형태를 형성된 나노 구조를 통해 공기와 나노구조 사이의 유효 굴절률을 서서히 변화시켜 반사를 줄이는 것이다. 그러므로 moth-eye 나노구조는 파장 이하의 pitch와 파장 크기의 높이를 갖도록 구조가 제작되어야 한다[3]. Photo-lithography[4], e-beam lithography[5], interference lithography[6], dip-pen nanolithography[7], hybrid nano-patterning lithography[8] 등 여러 가지 방법으로 나노 구조를 제작하고 있으나, 네비게이션이나 스마트폰 등에 적용될 수 있는 대면적으로 제작하기 위해서는 roll-to-roll printing과 같은 대면적 공정을 이용하여 제작하는 것이 필요하다. 본 논문에서는 원통형 알루미늄 rod에 양극산화를 통해 다공성 AAO(anode aluminium oxide) template를 제작하고, roll-to-roll printing 기술을 사용하여 moth-eye 나노구조를 갖는 반사방지 필름을 제작하는 것에 대해 기술하였다.

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인쇄전자를 위한 롤투롤 프린팅 공정 장비 기술

  • Kim, Dong-Su;Kim, Chung-Hwan;Kim, Myeong-Seop
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.05a
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    • pp.15.2-15.2
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    • 2009
  • Manufacturing of printed electronics using printing technology has begun to get into the hot issue in many ways due to the low cost effectiveness to existing semi-conductor process. This technology with both low cost and high productivity, can be applied in the production of organic thin film transistor (OTFT), solar cell, radio frequency identification (RFID) tag, printed battery, E-paper, touch screen panel, black matrix for liquid crystal display (LCD), flexible display, and so forth. The emerging technology to manufacture the products in mass production is roll-to-roll printing technology which is a manufacturing method by printings of multi-layered patterns composed of semi-conductive, dielectric and conductive layers. In contrary to the conventional printing machines in which printing precision is about $50~100{\mu}m$, the printing machines for printed electronics should have a precision under $30{\mu}m$. In general, in order to implement printed electronics, narrow width and gap printing, register of multi-layer printing by several printing units, and printing accuracy of under $30{\mu}m$ are all required. We developed the roll-to-roll printing equipment used for printed electronics, which is composed of un-winder, re-winder, tension measurement system, feeding units, dancer systems, guide unit, printing unit, vision system, dryer units, and various auxiliary devices. The equipment is designed based on cantilever type in which all rollers except printing ones have cantilever types, which could give more accurate machine precision as well as convenience for changing rollers and observing the process.

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