• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2016.11a
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• pp.177-177
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• 2016

우수한 내식성을 가지는 Zn 박막은 자동차, 가전제품, 전자제품 등에 사용되는 철 생산품의 수명 연장을 위하여 널리 사용되어 왔다. 최근 개발된 Zn-Mg 합금 박막은 Zn나 Mg에 비해 우수한 내식성을 나타내는 Zn-Mg 합금상을 형성하기 때문에 순수한 Zn 박막이나 다른 Zn 계 합금 박막에 비해 우수한 내식성을 가진다고 보고된 바 있다. 본 연구에서는 다양한 합금상의 형성을 위해 Mg 중간층 두께를 제어하며 Zn/Mg/Zn 다층 박막들을 합성하였으며 열처리를 통한 합금상의 변화, 그에 따른 박막의 내식성에 관해 연구하였다. Zn/Mg/Zn 다층 박막은 총 $4{\mu}m$의 두께로 Mg 중간층의 두께를 변화하였으며 비대칭 마그네트론 스퍼터링 공정을 이용하여 냉연강판 위에 합성하였다. 합성된 다층 박막은 다양한 Zn-Mg 합금상을 형성하기 위하여 진공로를 이용하여 $200^{\circ}C$에서 1시간 동안 어닐링 열처리를 실시하였다. 열처리 전, 후 Zn/Mg/Zn 다층 박막의 미세조직과 조성은 X선 회절 분석기 (XRD)와 전계방출형 주사전자현미경 (FE-SEM)과 글로우 방전 분광분석기 (GDEOES)를 사용하여 분석하였다. 어닐링 열처리를 통한 Zn-Mg 합금상 형성이 Zn/Mg/Zn 다층 박막의 내식성에 미치는 영향을 평가하기 위하여 동전위 분극시험과 EIS(Electrochemical impedance spectroscopy) 분석 실시하였다. FE-SEM과 GDOES 분석 결과, Zn/Mg/Zn 다층 박막들 각각의 중간층 Mg 두께는 1.5, 2.0, $2.5{\mu}m$ 였으며, 어닐링 열처리 후 중간층의 Mg이 상, 하부의 Zn 층으로 확산되면서 박막을 치밀한 구조로 변화시키는 것으로 확인되었다. XRD 분석 결과, 열처리를 하지 않은 Zn/Mg/Zn 다층 박막들에서는 Mg 상의 피크의 강도 차이만 존재할 뿐 Zn-Mg 합금상은 형성되지 않았다. 그러나 열처리를 후 Zn/Mg/Zn 다층 박막들에서 $MgZn_2$ 합금상이 형성되었으며, 중간층 Mg 두께가 $1.5{\mu}m$ 이하인 박막에서는 Zn 상이, 초과하는 박막에서는 Mg 상이 잔존하는 것을 확인하였다. EIS 분석 결과, 열처리 후 박막의 전하이동저항 값은 증가하며 박막의 어드미턴스 값이 감소하였으며 Bode phase plot을 통해 열처리 후 시정수(time constant)가 높은 주파수 영역에서 형성 되는 것을 확인하였다. 이는 열처리 후 Zn/Mg/Zn 다층 박막이 치밀해지고 내식성이 향상되었음을 나타낸다. 동전위 분극시험 결과에서도 마찬가지로 열처리 한 Zn/Mg/Zn 다층 박막들은 열처리 전 대비 내식성이 향상되는 것을 확인하였다. 열처리를 통한 Zn/Mg/Zn 다층 박막의 내식성의 향상은 우수한 내식성의 합금상의 형성과 박막 미세구조의 치밀화에 기인한다고 판단하였다. 또한 열처리 한 Zn/Mg/Zn 다층 박막들에서는 Zn와 $MgZn_2$ 상들이 공존 할 경우 가장 우수한 내식성을 나타내었으며, 이는 $MgZn_2$와 Zn 사이의 적은 전위 차이로 인해 갈바닉 부식 효과가 감소되었기 때문으로 판단된다.

• Korean Chemical Engineering Research
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• v.55 no.2
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• pp.141-155
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• 2017

In the present paper, we investigated the development status of precipitated calcium carbonate (PCC) production using steel slag, which is one of mineral carbonation (MC) technologies, from the standpoint of $CO_2$ utilization. Principle, feature, and global and domestic development status of the mineral carbonation technology were discussed together with the overview of the production method and market of PCC. Mineral carbonation is known as stable and environmentally-friendly technology enabling economical treatment of industrials wastes. Typically, PCC is produced by the reaction of $CO_2$ with supernatant solution after Ca extraction from steel slag followed by the separation of solid and liquid. The development status of MC using steel slag is at the pilot stage (Slag2PCC at Aalto University), and there remains the process economics improvement for commercialization. Key technologies for the further development are efficient extraction of Ca ions from steel slag including impurities removal, valorization of PCC via shape and size control, usage development and value-addition of residual slag, and optimization of reaction conditions for continuous process setup, etc.

• Membrane Journal
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• v.16 no.1
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• pp.31-38
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• 2006

The ceramic microfiltration system with periodic $N_2$-back-flushing was operated for treating paper wastewater discharged from a company making toilet papers by recycling milk or juice cartons. Two kinds of alumina membranes with 7 channels used here for recycling paper wastewater. The optimal filtration time interval for HC04 membrane with $0.4{\mu}m$ pore size was lower value of 4 min than 16 min for HC10 with $1.0{\mu}m$ pore size at fixed back-flushing time 40 sec, trans-membrane pressure $1.0kg_f/cm^2$ and back-flushing pressure $5.0kg_f/cm^2$. From the results of TMP effect at fixed filtration time interval and back-flushing time, the lower TMP was better on membrane fouling because high TMP could make easily membrane cake and fouling inside membrane structure. However, we could acquire the highest volume of total permeate at the highest TMP for the reason that TMP was driving force in our filtration system to treat paper wastewater. Then the permeate water of low turbidity was acquired in our microfiltration system using multi channels ceramic membranes, and the treated water could be reused in paper process.

• Journal of the Korean Ceramic Society
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• v.32 no.5
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• pp.626-634
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• 1995

The SiC-porcelain powder mixtures containing 51.9wt% SiC are produced as by-products from the surface abrasion process of porcelain cores. This raw powders were used as starting materials for the synthesis of SiC containing ceramics. The specimen, which was fired at 135$0^{\circ}C$ from raw powders, had SiC, $Al_{2}O_{3}$, , cristobalite, mullite as crystalline phases, and the fractured microstructure showed dispersed SiC crystalline particles almost wetted with glassy matrix and spherical pores. Although the oxidation of SiC containing powder compacts wetted with glassy matrix and spherical pores. Although the oxidation of SiC containing powder compacts started at the range of 600~80$0^{\circ}C$ form the analysis of weight gain, the presence of $SiO_{2}$ crystallien phase and cristobalite was confirmed at 100$0^{\circ}C$ by XRD analysis. Mullitization of specimens was accelerated by preheating before the final firing. The specimen sintered at 135$0^{\circ}C$ after 100$0^{\circ}C$ preheating consisted of SiC, cristobalite, mullite as crystalline phases, and revealed 2.24g/$cm^{3}$ bulk density, 11.73% water adsorption, porous microstructure with small amount of glassy phase. SiC contents of specimens, which was 51.9 wt% in the raw powders, reduced to 37~22 wt% after firing at 135$0^{\circ}C$ depending on the preheating condition.

• Proceedings of the Korean Vacuum Society Conference
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• 2000.02a
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• pp.78-78
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• 2000

다결정 실리콘-게르마늄 (poly-SiGe)은 태양전지 개발에 있어서 중요한 물질이다. 우리는 소량의 Ge(x=0.05)으로부터 다량의 Ge(x=0.67)을 함유한 수소화된 비정질 실리콘-게르마늄 (a-SiGe:H) 박막의 고상결정화 과정을 ESR (electron spin resonance)방법으로 조사해보았다. 먼저 PECVD 방법으로 Corning 1737 glass 위에 a-Si1-xGex:H 박막을 증착시켰다. 증착가스는 SiH4, GeH4 가스를 썼으며, 기판온도는 20$0^{\circ}C$, r.f. 전력은 3W, 증착시 가스압력은 0.6 Torr 정도이었다. 증착된 a-SiGe:H 박막은 $600^{\circ}C$ N2 분위기에서 다시 가열되어 고상결정화 되었고, 결정화 정도는 XRD (111) peak의 세기로부터 구해졌다. ESR 측정은 상온 x-band 영역에서 수행되었다. 측정된 ESR스팩트럼은 두 개의 Gaussian 함수로써 Si dangling-bond와 Ge dangling-bond 신호로 분리되었다. 가열 초기의 a-SiGe:H 박막 결함들의 스핀밀도의 증가는 수소 이탈에 기인하고, 또 고상결정화 과정에서 결정화된 정도와 Ge-db 스핀밀도의 변화는 서로 깊은 상관관계가 있음을 알 수 있었다. 특히 Ge 함유량이 큰 박막 (x=0.21, 0.67)에서 뿐만 아니라 소량의 Ge이 함유된 박막(x=0.05)에서도 Ge dangling-bond가 Si dangliong-bond 보다 고상결정화 과정에서 더 중요한 역할을 한다는 것을 알수 있었다. 또한 초기 열처리시 Si-H, Ge-H 결합에서 H의 이탈로 인하여 나타나는 Si-dangling bond, Ge-dangling bond 스핀밀도의 최대 증가 시간은 x 값에 의존하였는데 이러한 결과는 x값에 의존하는 Si-H, Ge-H 해리에너리지로 설명되어 질 수 있다. 층의 두께가 500 미만인 커패시터의 경우에 TiN과 Si3N4 의 계면에서 형성되는 슬릿형 공동(slit-like void)에 의해 커패시터의 유전특성이 파괴된다는 사실을 알게 되었으며, 이러한 슬릿형 공동은 제조 공정 중 재료에 따른 열팽창 계수와 탄성 계수 등의 차이에 의해 형성된 잔류응력 상태가 유전막을 기준으로 압축응력에서 인장 응력으로 바뀌는 분포에 기인하였다는 사실을 확인하였다.SiO2 막을 약화시켜 절연막의 두께가 두꺼워졌음에도 기존의 SiO2 절연막의 절연 파괴 전압 및 누설 전류오 비교되는 특성을 가졌다. 이중막을 구성하고 있는 안티퓨즈의 ON-저항이 단일막과 비교해 비슷한 것을 볼 수 잇는데, 그 이유는 TiO2에 포함된 Ti가 필라멘트에 포함되어 있어 필라멘트의 저항을 감소시켰기 때문으로 사료된다. 결국 이중막을 구성시 ON-저항 증가에 의한 속도 저하 요인은 없다고 할 수 있다. 5V의 절연파괴 시간을 측정한느 TDDB 테스트 결과 1.1$\times$103 year로 기대수치인 수십 년보다 높아 제안된 안티퓨즈의 신뢰성을 확보 할 수 있었다. 제안된 안티퓨즈의 이중 절연막의 두께는 250 이고 프로그래밍 전압은 9.0V이고, 약 65$\Omega$의 on 저항을 얻을수 있었다.보았다.다.다양한 기능을 가진 신소재 제조에 있다. 또한 경제적인 측면에서도 고부가 가치의 제품 개발에 따른 새로운 수요 창출과 수익률 향상, 기존의 기능성 안료를 나노(nano)화하여 나노 입자를 제조, 기존의 기능성 안료에 대한 비용 절감 효과등을 유도 할 수 있다. 역시 기술적인 측면에서도 특수소재 개발에 있어 최적의 나노 입자 제어기술 개발 및 나노입자를 기능성 소재로 사용하여 새로운 제품의 제조와 고압 기상 분사기술의 최적화에 의한 기능성 나노 입자 제조 기술을 확립하고 2차 오염 발생원인 유기계 항균제를 무기계 항균제로 대체할 수 있다. 이와 더불

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.31 no.2
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• pp.89-95
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• 2021

Research on the production of lithium hydroxide (LiOH) has been actively conducted in response to the increasing demand for high nickel-based positive electrode materials for lithium-ion batteries. Herein we studied the conversion of lithium oxide (Li2O) through thermal decomposition of lithium carbonate for the production of lithium hydroxide from lithium carbonate (Li2CO3). The reaction mechanism of lithium carbonate with alumina, quartz and graphite crucible during heat treatment was confirmed. When graphite crucible was used, complete lithium oxide powder was obtained. Based on the TG analysis results, reagent-grade lithium carbonate was heat-treated at 700℃, 900℃ and 1100℃ for various time and atmosphere conditions. XRD analysis showed the produced lithium oxide showed high crystallinity at 1100℃ for 1 hour in a nitrogen atmosphere. In addition, several reagent-grade lithium oxides were reacted at 100℃ to convert to lithium hydroxide. XRD analysis confirmed that lithium hydroxide (LiOH) and lithium hydroxide monohydrate (LiOH·H2O) were produced.

• Resources Recycling
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• v.31 no.3
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• pp.81-87
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• 2022

Energy consumption per unit weight of metal (kwh/kg of metal) is one of the most important economic indicators in the process of molten salt electrolysis. It is related to the heat loss of salt bath and the current efficiency of the process. The current efficiency is highly dependent on electrolysis temperature. On the other hand, the temperature of salt bath may increase significantly due to the difference (larger energy input than consumption) in heat balance at the beginning of electrolysis, which may cause different electrolysis temperature from an initially targeted value. This results in a bad effect on current efficiency. Therefore, it will be helpful to the reduction of energy consumption to compare the calculated and measured values of the temperature change of salt bath through the heat balance review at the early stage of electrolysis and to evaluate the energy loss to outside. In this study, based on the authors' experimental data, the heat balance was reviewed at the beginning of the electrolysis, and it was possible to evaluate the energy loss to the outside and the increase of the temperature of the salt bath quantitatively. Through such a method, heat loss reduction plan can be derived and current efficiency can be improved so that energy consumption can be reduced.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.33 no.6
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• pp.226-233
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• 2023

In this study, the basic physical properties and microstructure of concrete interlocking blocks with amount of different CO₂ gas injection were analyzed according to determine the applicability of In-situ carbonation technology to construction secondary products. The amount of carbon dioxide gas injection was selected as 0, 0.1, 0.3, 0.5, 0.7 wt.% compared to cement amount. A lab-scale press equipment was designed to apply developed carbonation technology to real construction site. And mixer for stable CO₂ gas injection was designed. Using the designed devices, CO₂ gas injected samples were created and physical property of samples were performed. As a result of the physical property test, as the CO₂ injection amount increased to 0.3 %, it showed higher strength behavior compared to the original mix. And more than 0.5 % samples showed lower strength behavior than original sample, but they satisfied the standard of concrete interlocking block. This results were determined that CO₂ injection contributed to the creation of hydrates such as C-S-H. Therefore, the possibility of applying carbonation technology, which injects CO₂ during mixing, to various secondary construction products was confirmed.

• Composites Research
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• v.37 no.3
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• pp.162-169
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• 2024

In this study, PAN(polyacrylonitrile)-based precursor fibers were produced through a wet-spinning process, and their morphologies and graphitization behavior were investigated in the presence of two graphitization catalysts (Ca, Ni). The graphitization catalysts were introduced into the formed pores during hot-water stretching of wet-spun PAN-based precursor fibers. The catalytic effects of graphitization catalysts were examined through crystal structure and Raman analysis. At a relatively low temperature of 1500℃, the graphitization was not significantly affected, whereas at a high temperature of 2400℃, the obtained I_D/I_G value of graphite fiber (GF-Ni100) was decreased by about twice (~0.28) compared to the untreated fibers (GF-AS~0.54). By comparing the I_D/I_G values (GF-Ca100~0.42: GF-Ni100~0.28) of Ca and Ni graphitization catalyst, it was found that the degree of graphitization of Ni graphitization catalyst showed higher influence than that of Ca graphitization catalyst. Moreover, 2D band was also observed, indicating that the graphite plane structures composed of multiple layers were developed. XRD results confirmed that the crystal inter-planar distance (d₀₀₂) of the graphite crystal was slightly decreased after the treatment with the graphitization catalyst, But, the crystal size of Ca-treated graphite fiber (GF-Ca100) was increased by up to ~5 nm.

• Journal of Korean Society of Environmental Engineers
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• v.39 no.3
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• pp.105-111
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• 2017

This study was conducted to evaluate the effects of pH control and ozonation, coagulation on trihalomethanes (THMs) formation during prechlorination of the Nakdong river water. The results showed that lower pH was reduced THMs formation during prechlorination. THMs formation of water lowered pH 9.5 to 9.0, was reduced 18.3% and lowered pH 9.0 to 8.0 was reduced 14%, lowered pH 8.0 to 7.0 was reduced 7%, lowered pH 9.5 to 8.0 was reduced 29%. A low ozone dose ($0.11{\sim}0.48mg{\cdot}O_3/DOC$) before chlorination reduced the yields of THMs (reduced 6~24% in chlorination) compared with no preozonation. Thus the low ozone dose pretreatment is relatively effective plan to reduce THMs formation during chlorination. When ozone 1.0 mg/L, Alum 40 mg/L and sulfuric acid 6 mg/L dosed, The yields of THMs formation was reduced 42% compared with only chlorination. Input of chlorine after preozonation (followed coagulation, pH control) is more effective than only decline pH at a intake station to control THMs formation in a water treatment process. When chlorine 2.5 mg/L was added before coagulation (alum 40 mg/L), THMs formation was reduced 19% by lower pH and decreased 18% by a natural organic matter (NOM) removal compared with only chlorine 2.5 mg/L addition. Because coagulation could induce simultaneously lower pH and NOM removal, THM formation concentration is more effectively lowed than decreasing pH in the Nakdong river water.