• Title/Summary/Keyword: 로터리 킬른

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로터리킬른 및 열적 2차 처리를 이용한 유류오염토양의 고효율처리 특성연구

  • 장주호;동종인;엄권욱
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 2004.04a
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    • pp.52-56
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    • 2004
  • 이 연구는 유류에 오염된 토양의 복원과정에서 적용된 열탈착 공법의 타당성과 효율적인 운전을 위해 수행되었다. 여러 열탈착공법 중 로터리킬른을 이용한 저온열탈착 공정을 도입하여 실험하였으며 이와 더불어 토양의 TGA 실험 등을 통해 오염토양의 기본적인 특성을 살펴보았다. 대상 시료는 오염현장에서 채취하였고 sand 와 silt의 두 가지 토양을 가지고 실험하였다. TGA 실험결과 대부분의 유류가 200~30$0^{\circ}C$에서 제거됨을 알 수 있고 40$0^{\circ}C$ 이상에서는 토양내의 유기물질이 탈착됨을 알 수 있었다. 로터리 킬른을 이용한 열탈착 실험에서는 적용온도 30$0^{\circ}C$, 체류시간 7.4분에서 sand 97.4%, silt 94.2%의 제거효율을 40$0^{\circ}C$ 이상에서는 99%이상 탈착되었다.

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Development of Small Scale Commercial Plant of Rotary Kiln Type for Pyrolysis of Waste Plastic (소규모 로터리 킬른형 폐플라스틱 유화 상용 장치 개발 현황)

  • Lee, Kyong-Hwan;Liu, The Ming
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.142-144
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    • 2008
  • 본 논문은 정부의 연구 지원에 의해 참여기업인 (주)동명알피에프에 설치되고 있는 상용인 반연속식 로터리 킬른형 유화 장치 개발 현황에 대해 논하고자 한다. 본 공정의 특징은 지자체에서 수거된 EPR 종말품을 대상 원료로 하였고, 2기의 병렬로 설치된 킬른형 반응기를 사용하여 주기적 처리에 의해 효율적인 동시에,처리량을 크게 향상시켰다.이 반응 시스템은 용융 및 열분해가 동시에 이루어짐에 따라 공정은 단순하지만 생성 오일의 질이 저하되어 후단에 오일 고급화 공정과 정제 공정이 설치되어 최종 제품의 질을 향상시켰다.이에 대한 전반적인 현황과 공정 기술에 대해 언급되었다.

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Numerical Study to Develop Low-NOx Multi-nozzle Burner in Rotary Kiln (로터리 킬른용 Low-NOx 다공노즐버너 개발을 위한 수치해석적 연구)

  • Ahn, Seok-Gi;Kim, Jin-Ho;Hwang, Min-Young;Kim, Gyu-Bo;Jeon, Chung-Hwan
    • Journal of Energy Engineering
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    • v.23 no.4
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    • pp.130-140
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    • 2014
  • Rotary kiln burner has been developed continuously to improve process efficiency and exhaust emission. In this study, the characteristics of the flame and exhaust emission were numerically analyzed according to the diameter of primary air nozzle, equivalent ratio of burner, and equivalent ratio at center and side nozzle for development of multi-nozzle burner in the COG(Coke Oven Gas) rotary kiln for sintering iron ore. The results indicated that the flame length and $NO_x$ emission increase, as the diameter of primary air nozzle and equivalent ratio of burner increase. And according to the change of equivalent ratio at the center and the side of the nozzle, the flame length and average temperature in the kiln show very little change but the $NO_x$ emission shows obvious difference. In conclusion, the best design conditions which have satisfying flame length, average temperature and $NO_x$ emission are as follows: $D_2/D_1$ is 1.33, equivalent ratio of burner is 1.25 and center nozzle conditions are Rich.

A Study on the Prediction of Nitrogen Oxide Emissions in Rotary Kiln Process using Machine Learning (머신러닝 기법을 이용한 로터리 킬른 공정의 질소산화물 배출예측에 관한 연구)

  • Je-Hyeung Yoo;Cheong-Yeul Park;Jae Kwon Bae
    • Journal of Industrial Convergence
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    • v.21 no.7
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    • pp.19-27
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    • 2023
  • As the secondary battery market expands, the process of producing laterite ore using the rotary kiln and electric furnace method is expanding worldwide. As ESG management expands, the management of air pollutants such as nitrogen oxides in exhaust gases is strengthened. The rotary kiln, one of the main facilities of the pyrometallurgy process, is a facility for drying and preliminary reduction of ore, and it generate nitrogen oxides, thus prediction of nitrogen oxide is important. In this study, LSTM for regression prediction and LightGBM for classification prediction were used to predict and then model optimization was performed using AutoML. When applying LSTM, the predicted value after 5 minutes was 0.86, MAE 5.13ppm, and after 40 minutes, the predicted value was 0.38 and MAE 10.84ppm. As a result of applying LightGBM for classification prediction, the test accuracy rose from 0.75 after 5 minutes to 0.61 after 40 minutes, to a level that can be used for actual operation, and as a result of model optimization through AutoML, the accuracy of the prediction after 5 minutes improved from 0.75 to 0.80 and from 0.61 to 0.70. Through this study, nitrogen oxide prediction values can be applied to actual operations to contribute to compliance with air pollutant emission regulations and ESG management.

Study on CFD Analysis of Dying Plant with Rotary Kiln Type for Eco-Industrial Park (로타리 킬른형 건조로 열유동 해석에 관한 연구)

  • Kang, Woo-Jung;Hwang, Joon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.61-68
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    • 2009
  • This paper presents the numerical analysis of process of sludge drying to know the characteristics of design parameters and develop the new process plant. Finite volume method and $k-{\varepsilon}$ turbulence model were used to analogy the sludge drying furnace. It has been attempted to perform the disposal of sewage sludge such as simple reclaiming and dumping in sea and incineration. Currently, these methods are restricted by national or international government regulations. The drying process is adopted as an effective method for sewage sludge treatment. However sewage sludge makes it difficult to treat with a large volume at the real drying process plant because of its own complicated physical, chemical, and thermal properties. The final design value of moisture content with 10% of the dried sludge can be obtained through the simulated outputs in this study.

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A study on the black core formation of artificial lightweight aggregates at various sintering atmospheres (인공경량골재의 소성조건이 블랙코어에 미치는 영향)

  • Kim, Yoo-Taek;Ryu, Yu-Gwang;Jang, Chang-Sub;Lee, Ki-Gang;Kang, Seung-Gu;Kim, Jung-Hwan
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.19 no.6
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    • pp.318-323
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    • 2009
  • The lightweight aggregates made of bottom ash (70 wt%) and dredged soil (30 wt%) were prepared to investigate the property differences at various sintering atmospheres. The green aggregates were sintered at $1150^{\circ}C$ and $1200^{\circ}C$ with oxidized, neutralized and reduced atmospheres. The aggregates sintered with oxidized atmosphere showed a clear border between shell and black core area. However, the aggregates sintered with a reduced atmosphere showed only black core area in the entire cross-section of the aggregates. The black core area of the aggregates sintered with a neutralized atmosphere increased with increasing $N_2$ gas flow rates. It was determined that the sintering atmosphere was similar to that of rotary kiln when the CO gas flow was 100 cc/min to make a reduced atmosphere in tube furnace. The water absorption rates of both aggregates from tube furnace with reduced atmosphere and rotary kiln were very similar to each other.

Simplified 1-Dimensional Model of Gas-Solid Reactor : Adapting to Coal Reduction Rotary Kiln (1차원 기체-고체 반응기 모델의 로터리킬른 환원로 적용)

  • Hahn, Taekjin;Choi, Sangmin
    • 한국연소학회:학술대회논문집
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    • 2012.11a
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    • pp.75-78
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    • 2012
  • Rotary kiln furnace is one of the most widely used reactors in industrial field. In this paper, 0-dimensional heat and mass balance for direct coal flame rotary kiln was performed preferentially, then a simplified 1-dimensional model was developed based on 0-dimensional analysis data to proceed additional thermal analysis. Compared the results with the currently operating rotary kiln data to validate 1-dimensional model. Through this procedure, it can help to derive fundamental idea for design and operation of rotary kiln.

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The Heat Transfer Characteristics Analysis of Rotary Kiln for Scale Up (로터리 킬른 스케일 업을 위한 열전달 특성 고찰)

  • Eum, Minje;Choi, Sangmin
    • 한국연소학회:학술대회논문집
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    • 2012.04a
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    • pp.97-98
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    • 2012
  • The rotary kiln is one of the most widely used industrial reactors for contacting gases and solids. Kilns are mainly used for drying, calcining and reducing solid materials. In an indirected fired rotary kiln, heat is supplied to the outside of the kiln wall. Heat transfer in indirected fired rotary kilns encompasses all the modes of transport mechanisms, that is, conduction, convection and radiation. This paper deal with the heat transfer characteristics of indirect fired rotary kiln for scale up.

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