• Title/Summary/Keyword: 레일 클램프

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A Study on the Wedge Angle of the Rail Clamp according to the Change of the Design Wind Speed Criteria (설계풍속 상향조정에 따른 레일클램프의 쐐기각에 대한 연구)

  • Lee, Jung-Myung;Han, Dong-Seop;Lee, Seong-Wook;Shim, Jae-Joon;Han, Geun-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.12 s.189
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    • pp.103-110
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    • 2006
  • The rail clamp is very important device to prevent that a container crane slips along a rail due to the wind blast as well as to locate the crane in the set position during an operating mode. Recently, the design wind speed criteria were intensified from the wind speed of 16m/s to 35m/s during an operating mode, and from 50m/s to 75m/s during a stowed mode in Korea, according to the 'Inspection Criteria for Facilities and Equipments in Port' reformed after typhoon 'Maemi'. In order to design the wedge type rail clamp for the reinforced design wind speed criteria of 35m/s, we carried out the finite element analysis of the rail clamp with respect to the wedge angle, and analyzed the relationship between the wedge angle and the sliding distance of the rail clamp.

Creative Design of the Wedge Type Rail Clamp to set the Initial Clamping Force (초기압착력 설정을 위한 쐐기형 레일클램프의 창의적 설계)

  • Han, Dong-Seop;Kim, Yong;Lee, Seong-Wook;Han, Geun-Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.58-64
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    • 2007
  • The clamping force of a jaw pad is determined by the displacements of main part when two lockers are locked, after the clamping angle of a locker was set up in the wedge type rail clamp for a container crane. In this time, if the resistance of wedge frame generates due to several factors, the clamping angle of a locker to display the initial clamping force will be changed because of the reduction of displacement of extension bar. This resistance is determined by the eccentric distance between the roller and the wedge, and by the gap between the wedge frame and outer frame. In this study we measured the tensile force of both extension bar through the performance test of the prototype rail clamp in order to evaluate the effect of the resistance of wedge frame on the clamping force of the wedge type rail clamp.

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Determining the Position of Supporter to prevent a Overload applied to the Wedge Type Rail Clamp (과부화 방지를 위한 쐐기형 레일클램프의 지지대 위치 설정)

  • Han, Dong-Seop;Han, Geun-Jo;Lee, Seong-Wook
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.294-297
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    • 2006
  • The rail clamp is the device to prevent the crane slips along a rail from the wind blast as well as to locate a container crane in the set position during an operating mode. In this study we conduct the research for determining the proper position of supporter to prevent the overload applied to the rail clamp with respect to the wedge angle in the wedge type rail clamp. The friction force between the jaw pad and the rail to prevent that the crane slips along a rail, when the wind blows, is generated fly the rail-directional wind load. Accordingly the proper position of the supporter to prevent the overload is determined fly analyzing the forces applied to the rail clamp in the wedge working stage. In order to analyze the effect of the wedge angle on the position of supporter, 5-kinds of wedge angles, such as 2, 4, 6, 8, $10^{\circ}$, were adapted as the design parameter, and the wind speed of 40m/s was adapted as the design wind speed criteria.

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Structural Design of a Container Crane Part-Jaw, Using Metamodels (메타모델을 이용한 크레인 부품 조의 구조설계)

  • Song, Byoung-Cheol;Bang, Il-Kwon;Han, Dong-Seop;Han, Geun-Jo;Lee, Kwon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.3
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    • pp.17-24
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    • 2008
  • Rail clamps are mechanical components installed to fix the container crane to its lower members against wind blast or slip. According to rail clamps should be designed to survive harsh wind loading conditions. In this study, a jaw structure, which is a part of a wedge-typed rail clamp, is optimized with respect to its strength under a severe wind loading condition. According to the classification of structural optimization, the structural optimization of a jaw is included in the category of shape optimization. Conventional structural optimization methods have difficulties in defining complex shape design variables and preventing mesh distortions. To overcome the difficulties, the metamodel using Kriging interpolation method is introduced to replace the true response by an approximate one. This research presents the shape optimization of a jaw using iterative Kriging interpolation models and a simulated annealing algorithm. The new Kriging models are iteratively constructed by refining the former Kriging models. This process is continued until the convergence criteria are satisfied. The optimum results obtained by the suggested method are compared with those obtained by the DOE (design of experiments) and VT (variation technology) methods built in ANSYS WORKBENCH.

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Load analysis of Wedge type Rail Clamp (쐐기형 Rail Clamp의 하중분석)

  • Han, Geun-Jo;Ahn, Chan-Woo;Kim, Tae-Hyong;Shim, Jae-Joon;Han, Dong-Seop;Lee, Ho
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1-6
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    • 2003
  • In this paper, we design a wedge type rail clamp which can protect container crane from wind with constant clamping force regardless of the operating period. When we design wedge type rail clamp. it is important to determine the angle of wedge and analyze a contact condition of roller and wedge so that we might develop a rail clamp with variable capacity. Therefore, this paper suggest a process to decide wedge angles within feasible range which could be obtained using load analysis and FEA of wedge type rail clamp.

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