• Proceedings of the Korean Vacuum Society Conference
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• 2012.02a
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• pp.307-307
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• 2012

현재 태양전지 시장은 결정질 태양전지가 주류를 차지하고 있으며 이중 상대적으로 재료비가 저렴한 다결정 실리콘 기반의 고효율 태양전지 제작에 대한 연구가 활발히 진행되고 있다. 이에 본 실험에서는 표면 텍스처링 방법에 따른 태양전지 소자의 특성 변화에 대한 실험을 진행하였다. 일반적으로 다결정 태양전지의 경우 산성용액을 이용한 표면 텍스처링을 실시하는데 이 경우 표면에 형성된 텍스처 구조는 산성용액의 등방성 식각으로 인해 반구(Hemisphere) 형태의 구조를 띄게 된다. 이는 표면에서의 광흡수율을 떨어뜨려 태양전지 소자의 효율을 저해하는 원인이 된다. 따라서 본 연구에서는 다결정 실리콘 태양전지의 효율 향상을 위해 레이저를 이용한 차세대 텍스처링 방법에 대한 연구를 진행하였다. 우선 355 nm 파장의 Ultra-Violet (UV) 레이저를 소자 표면에 조사함으로써 $10{\mu}m$의 dot diameter와 depth를 갖는 honey comb 배열의 hole을 형성하였다. 이후 산성용액에 담가 레이저 공정 후의 slag를 제거해 최종적으로 피라미드 형태의 구조를 형성하였다. Suns_Voc 효율 측정 결과 산성용액을 이용한 텍스처링의 경우 개방 전압이 611 mV, 곡선인자가 81%, 효율이 17.32%로 각각 측정되었다. 반면, 레이저 텍스처링의 경우에서는 개방전압이 631 mV, 곡선인자가 83%, 효율이 18.33%로 용액 텍스처링 방법보다 우수한 특성을 보였다. 이는 UV 레이저 텍스처링을 통해 형성된 피라미드 형태의 표면 구조에서의 광흡수율이 산성용액을 이용한 방법보다 우수함을 말하며, 따라서 태양전지의 주요 파라미터가 향상된 결과를 보였다. 본 실험에서는 레이저 텍스처링을 통한 태양전지 제작에 대한 방법을 제시하며, 향후 고효율의 다결정 태양전지 제작에 있어 기여 할 것으로 판단된다.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2014.11a
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• pp.298-298
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• 2014

표면 텍스처링 기술은 서로 접촉되는 표면 형태에 발생하는 마찰을 줄이는 기술이다. 이 기술은 자동차와 같은 기계장치에서 마찰을 줄여 보다 좋은 에너지 효율을 얻을 수 있어 효과가 기대되는 기술이다. 본 연구는 고체윤활제($CaF_2$ or $BaF_2$)와 alumina, zriconia를 이용하여 자기 윤활 세라믹 복합체를 만들고 그 위에 표면 텍스처링 후, 윤활 상태에서의 마찰특성을 알아보았다.

• Proceedings of the KSME Conference
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• 2000.11b
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• pp.255-260
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• 2000

Laser zone texture technology is widely used to enhance the tribological performance of high areal density media. This work investigates the transient process of melting and microscale surface deformation upon pulsed laser heating of Ni-P hard disk substrates by PLIC(Piecewise Linear Interface Calculation) method. The present results are compared with both the experimental and the Donor-Acceptor method results. It is found that the results from PLIC method are better than those of Donor-Acceptor method and they are in good agreements with the experimental results.

• Tribology and Lubricants
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• v.25 no.3
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• pp.141-149
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• 2009

The effect of micro-cavities fabricated using laser surface texturing (LST) technique on polyoxymethylene (POM) surface was studied in terms of heat affected zone (HAZ), cavity geometry, surface roughness, deformation of cavity along with sliding cycles, and tribological characteristics. Cavity process parameters were lamp current, process time, and the stream of air used to minimize the flow of molten polymer into cavity. Especially, the deformation of cavity geometry was extensively studied to provide deep insight into morphological analysis of the cavities. Also, this paper presents the behavior of friction and wear of POM specimens as a function of sliding cycles.

• Journal of the Korean Society for Precision Engineering
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• v.31 no.5
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• pp.375-380
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• 2014

To enhance biocompatibility between the orthopedic implant stem and obsteoblast cells, bone-forming cells, micro-size holes are patterned in Ti plate surface. Initially, the house built laser power stabilization system is applied to the laser micro patterning machine to convince repeatable result. Various pulse widths are irradiated Ti plate and relationship between diameters of patterned holes and pulsed width is derived. Effect of multi pulse is observed and optimal pulse number is considered to avoid heat affected zone. After MG-63 osbeoblast cells are cultured, micro patterned Ti plates are compared with control plates. In SEM image, cells are well aligned and aggregation is observed in both 60, and $100{\mu}m$ patterned plates. Finally, free form surface stem model is prepared to test micro hole patterning.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2014.11a
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• pp.299-299
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• 2014

엔진블럭 사이를 왕복 운동하는 피스톤은 엔진블럭과의 마찰은 불가피한 상태일 수밖에 없으며 이렇게 된다면 엔진블럭 또는 피스톤의 파손, 변경이 있을 수밖에 없다. 피스톤에 대한 연구는 이러한 파손, 변경을 최소화시키기 위해서 내마모성, 내열성 그리고 내구성을 향상시키는데 목적을 두고 있다. 본 실험은 APS법으로 제작된 자기윤활복합코팅층을 준비해 레이저표면텍스처링을 넣어 마찰 실험을 하였다. 기지재로는 알루미나-지르코니아복합체를 사용하였고, 고체윤활제로는 $CaF_2$ 및 $BaF_2$을 사용하였다.

• Laser Solutions
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• v.15 no.3
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• pp.1-6
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• 2012

The friction force of patterned needle in elastomer have been investigated to verify the application for bio and plastic industry. The micro pattern on the needle surface were prepared by 266 nm, 20 ns laser and 800 nm, 220 fs laser, which were able to generate the different surface roughness. The friction force was measured by the load cell of 10 N capacity. As the results, the friction force of no patterned needle is almost constant during the needle penetrates the silicone rubber sample. However, the needle having asperities shows the variation of the friction force. The higher the surface roughness is, the smaller the friction force is until the surface roughness is very high. In our experiment conditions, the reduction of the friction force by 20 % compared to no pattern needle was achieved with straight and $50{\mu}m$ discrete line generated by 266 nm, 20 ns laser.

• Transactions of Materials Processing
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• v.33 no.4
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• pp.291-300
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• 2024

To compare the lubrication performance improvement of different laser texturing surface treatment patterns, ring-shaped specimens were prepared by processing line and dot patterns using a fiber laser device. Ring compression tests were conducted to compare the reduction rates of the inner diameter corresponding to the same height reduction of the specimens. Laser processing conditions were set to create patterns with a depth of 9㎛ and a width of 45㎛. Ring specimens were processed with varying spacings between dots and lines. The forging lubricant TECTYL FORM CF 351S was uniformly applied to the upper and lower compression tools, and the rings were compressed by 40% using a hydraulic press, after which the inner diameter was measured. The comparison of inner diameter reduction rates indicated that pattern processing improves lubrication performance, with line patterns being more effective than dot patterns in enhancing lubrication performance.

• Tribology and Lubricants
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• v.26 no.6
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• pp.311-316
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• 2010

Surface texturing of micro dimple or pore-shaped pattern was prepared using a fiber laser system. Surface texturing was designed to have a square pattern with a particular pitch distance for each corresponding density of 5, 10, 20, and 30%. Thermal damages such as bulges and burrs formed during laser irradiation were observed around the dimples. Thermal damages were later removed by lapping using alumina particles of $0.3{\mu}m$ in diameter. Oscillating friction tests were performed against heat-treated high speed steels under lubricated condition. The lubricant used was SAE 5W-30 automotive engine oil. Normal contact pressure and oscillating frequency was 0.28 MPa and 20 Hz, respectively. The tests were continued for 20 minutes, and friction plots were recorded for examination. Results revealed that the coefficient of friction was lowered regardless of texturing density. Moreover, the lowest coefficient of friction was obtained for 10% density texturing. It is attributed to increased lubricity due to the introduction of surface texturing. In addition, it is concluded that the optimum texturing density and pattern must be found for the best lubricity and low friction.

• 한국신재생에너지학회:학술대회논문집
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• 2009.11a
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• pp.364-364
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• 2009

The solar cell is in the spotlight as a future green energy source. In the solar cells based on silicon wafer, the improvement of efficiency is one of crucial issues. One of techniques for high efficiency is texturing on the surface of solar cells. We studied the laser texturing on the surface of multi-crystalline silicon solar cells. The laser texturing followed by chemical etching is adequate for the multi-crystalline structure which have random crystallographic directions. We used the fiber laser for texturing and the SiNx as a masking layer for etching process. We investigated the shapes of holes for texturing in the various laser power conditions and analyzed the holes after removal of thermal damages caused by laser ablation through a 3D profiler.