• Title/Summary/Keyword: 레이저 클래딩

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Comparison of the Numerical Methods for the Optimum Antireflection Coatings of Laser Diode Facets (레이저 다이오드 단면의 최적 무반사 코팅을 위한 수치해석 방법 비교)

  • 이세진;김부균
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.18 no.12
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    • pp.1935-1944
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    • 1993
  • We calculate the optimum refractive index and thickness for a single layer antireflection coating as a function of active layer thickness of a laser diode using three different simplified numerical methods. The difference of the results using three methods comes from that of the effective refractive index of a laser used in three methods. We compare three simplified methods to an exact method to check the validity of the simplified methods. We conclude that the simplified method, choosing the effective index of a laser diode as a function of incidence angle of each plane wave composing of a guided mode agree well to an exact method for both TE and TM modes and the cases of strongly and weakly guiding.

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Numerical Simulation considering Latent Heat Effect for Laser Cladding Process (잠열을 고려한 레이저 클래딩 공정의 수치해석)

  • Zhao, Guiping;Si, Ho-Mun;Jo, Jong-Du;Kim, Jae-Do
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.10
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    • pp.134-147
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    • 2001
  • Laser cladding process accompanies phase transformations from melting (on heating) through solidifying (on cooling) at the same time within a small material volume and to final solid phase. The phase transformations are not reversible, but an irreversible thermodynamic process; they accompany either absorption or release of thermal energy (referred to latent heat) during transformation. Yet, most analyses on materials processed by laser as a heat source have been performed on models of neglecting the latent heat in the process and those did not Justify the simplification. With literatures on the laser material process, we have not place an answer to how little the assumption affects on analyses. This led us to our current study: the effects of latent heat on thermo-mechanical analysis. To this end, we developed a fairly accurate program accommodating an algorithm for enforcing the latent heat whenever necessary and ran it combining with ABAQUS$^{TM}$. The simulation techniques we used in this study were verified by directly comparing our prediction with experimental publications elsewhere; our numerical results agreed accurately with the experiments. On the effects of the latent heat, we performed two alternatives about considering the latent heat in analysis, and compared each other. As a result, we found that more accurate conclusions might come out when considering the latent heat in process analyses.s.

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Residual Stress Analysis of Laser Cladding Repair for Nuclear Steam Generator Damaged Tubes (원전 증기발생기 레이저 클래딩 보수부위 잔류응력 해석)

  • Han, Won-Jin;Lee, Sang-Cheol;Lee, Seon-Ho
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.56-60
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    • 2008
  • Laser cladding technology was studied as a method for upgrading the present repair procedures of damaged tubes in a nuclear steam generator and Doosan subsequently developed and designed a new Laser Cladding Repair System. One of the important features of this newly developed Laser Cladding Repair System is that molten metal can be deposited on damaged tube surfaces using a laser beam and filler wire without the need to install sleeves inside the tube. Laser cladding qualification tests on the steam generator tube material, Alloy 600, were performed according to ASME Section IX. Residual stress analyses were performed for weld metal and heat affected zone of as-welded and PWHT with SYSWELD software.

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Analysis and Optimization of the Cladding Parameters for Improving Deposition Efficiency in Cladding using a Low Power Pulsed Nd:YAG Laser (저출력 펄스형 Nd:YAG 레이저를 사용한 클래딩에서 클래딩 변수들이 용착효율에 미치는 영향 분석 및 최적화)

  • Lee, Hyoung-Keun
    • Journal of Welding and Joining
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    • v.25 no.4
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    • pp.49-57
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    • 2007
  • The optimization of the cladding parameters was studied to maximize the deposition efficiency in the laser cladding using a low power pulsed Nd:YAG laser. STS304 stainless steel plate and Co alloy powder were used as a substrate and powder for cladding, respectively. The six cladding parameters were selected through preliminary experiments and their effects on the deposition efficiency were analyzed statistically. Experiments were designed and carried out using the Taguchi experimental method using a L18 orthogonal array. It was found from the results of analysis of variance(ANOVA) that the powder feed position and powder feed angle had the most significant effects on the deposition efficiency, but the powder feed rate and laser focal position had nearly no effects. The deposition efficiency could be maximized at 0mm of the powder feed position and 50o of the powder feed angle in the experimental range. From this experimental analysis, a new laser cladding head with 20o of the powder feed angle was designed and manufactured. With a new laser cladding head, the highest deposition efficiency of 12.2% could be obtained.

Proposal and Analysis of Characteristics of a Refractive Index Modulated Distributed Feedback Laser Diode (Refractive Index Modulated Distributed Feedback Laser Diode의 제안과 특성해석)

  • 김홍국;이홍석;김부균;김병호
    • Journal of the Korean Institute of Telematics and Electronics D
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    • v.36D no.5
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    • pp.88-98
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    • 1999
  • A refractive index modulated (RIM) DFB laser, in which the refractive index of a center region of the upper cladding layer comprising the grating region is different from that of side regions, is proposed to obtain and effective ${\lambda}$/4 phase shift in the center region. Since the coupling coefficient of a center region in a RIM-DFB laser is larger than that of side regions, a RIM-DFB laser has the effect of a distributed coupling coefficient. Simulation results show that RIM-DFB lasers have better operation characteristics - more uniform photon density profile, less SHB effect, and better single mode operation at high injection currents - compared to those of ${\lambda}$/4 phase-shifted DFB lasers and CPM-DFB lasers. In addition, the effect of the center region on the above threshold characteristics of a RIM-DFB laser is investigated.

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Linearly Polarized 1-kW 20/400-㎛ Yb-doped Fiber Laser with 10-GHz Linewidth (선편광된 10 GHz 선폭의 1 kW급 20/400-㎛ 이터븀 첨가 광섬유 레이저)

  • Jung, Yeji;Jung, Minwan;Lee, Kangin;Kim, Taewoo;Kim, Jae-Ihn;Lee, Yongsoo;Cho, Joonyong
    • Korean Journal of Optics and Photonics
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    • v.32 no.3
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    • pp.120-125
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    • 2021
  • We have developed a linearly polarized high-power Yb-doped fiber laser in the master oscillator power amplifier (MOPA) scheme for efficient spectral beam combining. We modulated the phase of the seed laser by pseudo-random binary sequence (PRBS), with the bit length optimized to suppress stimulated Brillouin scattering (SBS), and subsequently amplified seed power in a 3-stage amplifier system. We have constructed by coiling the polarization-maintaining (PM) Yb-doped fiber, with core and cladding diameters of 20 ㎛ and 400 ㎛ respectively, to a diameter of 9-12 cm for suppression of the mode instability (MI). Finally, we obtained an output power of 1.004 kW with a slope efficiency of 83.7% in the main amplification stage. The beam quality factor M2 and the polarization extinction ratio (PER) were measured to be 1.12 and 21.5 dB respectively. Furthermore, the peak-intensity difference between the Rayleigh signal and SBS signal was observed to be 2.36 dB in the backward spectra, indicating that SBS is successfully suppressed. In addition, it can be expected that the MI does not occur because not only there is no decrease in slope efficiency, but also the beam quality for each amplified output is maintained.

A Study on Characteristics of Laser Cladding Layer of STS316L (STS316L 분말의 레이저 클래딩층 특성에 관한 연구)

  • Hong, SungMoo;Oh, JaeYong;Kim, DongSeob;Chang, SeungCheol;Shin, BoSung
    • Journal of the Microelectronics and Packaging Society
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    • v.24 no.3
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    • pp.53-56
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    • 2017
  • Laser cladding is a technique for forming beads by melt-sintering with a laser while directly feeding metal powder onto the base material through nozzles. This technique, which is applied in laser surface treatment technology, is useful for repairing broken or worn parts by allowing selective formation of the surface layer of the base metal material. In this paper, laser cladding process was performed on STS316L powder using high power continuous wave laser with IR wavelength and the cladding characteristics according to process conditions were experimentally analyzed.

Characteristics of $CO_2$ Laser Cladding with High Viscosity Mixed Powder (용제와 혼합한 금속분말의 $CO_2$ 레이저 클래딩 특성)

  • 김재도;전병철;이영곤;오동수
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.481-485
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    • 2001
  • Laser cladding processing allows rapid transfer of heat to the material being processed with minimum conduction into base metal. The effect of $CO_2$ laser cladding with high viscosity mixed powders was investigated. High viscosity mixed powder consists of bronze powder and flux that is used at a high temperature condition. The mixed powder has a high viscosity that it can be easily pasted over a curved or slope substrate. The device for mixed powder was designed and manufactured. It consists of the high viscosity mixed powder feeding system, the preheating system and the shielding gas system which prevents the clad layer from being oxidized. The results of experiment indicated that the feed rate of high viscosity mixed powder was important for later cladding with mixed powder feeding. The high viscosity mixed powder and substrate must be preheated to prevent porosity from breaking at the clad layer. The experimental result shows that the high viscosity mixed can be applied for laser cladding process.

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Characteristics of Cladding Process with High Viscosity Mixing Powder Using $CO_2$ Laser ($CO_2$ 레이저를 이용한 고점성 혼합분말의 클래딩 가공 특성)

  • 이영곤;전병철;오동수;서병권;김재도
    • Proceedings of the KWS Conference
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    • 2000.10a
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    • pp.256-259
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    • 2000
  • High viscosity mixing powder is a very useful material for laser cladding. This material has a high viscosity so that it can be sticked to substrate. Therefore, Laser cladding can be performed on a curved or slope surface. Laser cladding can be easily performed with the material instead of wire that is difficult to be manufactured in some case. In this experiment, it was used a high viscosity mixing powder which consists of a high temperature flux and a bronze powder. And AC2B alloy material was used as a substrate. Flux prevents the clad layer from being oxidized and increases bonding property between substrate and cladding material. It makes possible to laser cladding at low level energy.

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The wire laser cladding system for repairing inner side of Alloy 600 tubes (Alloy 600 전열관 내면 보수용 와이어 송급 레이저 클래딩 장치 개발)

  • Han, Won-Jin;Kim, U-Seong;Lee, Sang-Cheol;Lee, Seon-Ho;Lee, Chang-Yeol
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.196-198
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    • 2007
  • Laser cladding technology was studied as a method for upgrading the present repair procedures of damaged tubes in a nuclear steam generator and Doosan subsequently developed and designed a new Laser Cladding Repair System. One of the important features of this newly developed Laser Cladding Repair System is that molten metal can be deposited on damaged tube surfaces using a laser beam and filler wire without the need to install sleeves inside the tube. Laser cladding qualification tests on the steam generator tube material, Alloy 600, were performed according to ASME Section IX.

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