• Title/Summary/Keyword: 레이저 용접 감시

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Development of Plasma Monitoring System for Laser Welding Quality Analysis (레이저 용접품질 해석용 플라즈마 감시장치 개발)

  • 권장우;권오상;장영건;이경돈;홍승홍
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 1999.05a
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    • pp.425-431
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    • 1999
  • We develope plasma monitoring system which detect plasma signals and store them for Laser welding quality evaluation and analysis using photo detector. The most fundamental and important aspects in such a system are signal restoration fidelity, noise immunity and noise cancelation capability. In this paper, we propose implementation method using distribute processing structure and hybrid digital communication for high noise cancelation capability, immunity and signal fidelity which are poorly presented in other researches. Lab experimental results and welding experimental results show a effectiveness of proposed method and plasma data is stored with 256 kbps without any communication error. we are implementing various welding defect recognition algorithm in this system.

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Acoustic Emission Monitoring during Laser Spot Welding of Stainless Steel Sheets (스테인레스 박강판의 레이저 점 용접 시 음향방출 실시간 모니터링)

  • Lee Seoung Hwan;Choi Jung Uk;Choi Jang Eun
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.4
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    • pp.60-67
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    • 2005
  • Compared with conventional welding, laser spot welding offers a unique combination of high speed, precision and low heat distortion. This combination of advantages is attractive for manufacturing industries including automotive and electronics companies. In this paper, a real time monitoring scheme fur a pulsed Nd:YAG laser spot welding was suggested. Acoustic emission (AE) signals were collected during welding and analyzed for given process conditions such as laser power and pulse duration. A back propagation artificial neural network, with AE frequency content inputs, was used to predict the weldability of stainless steel sheets.

Technology of Non-destructive Stress Measurement in Spot Welded Joint using ESPI Method (ESPI법에 의한 스폿 용접부의 비파괴적 응력측정 기술)

  • 김덕중;국정한;오세용;김봉중;유원일;김영호
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.1 no.1
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    • pp.23-26
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    • 2000
  • In spot welded joint. Electronic Speckle Pattern Interferometry(ESPI) method using the Model 95 Ar laser a video system and an image processor was applied to measure the stress Unlike traditional strain gauges or Moire method, ESPI method has no special surface preparation or attachments and can be measured in-plane displacement with non-contact and real time. In this experiment, specimens are loaded in parallel with a load cell. The specimens are made of the cold rolled steel sheet with 1mm thickness, are attached strain. gauges. This study Provides an example of how ESPI has been used to measure stress and strain inspecimen. The results measured by ESPI are compared with the data which was measured by strain gauge method under tensile testing.

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Process Monitoring in Laser Welding with Photodiodes (광센서를 이용한 레이저용접공정 모니터링)

  • 방세윤;윤충섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.474-478
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    • 1996
  • Process monitoring in laser welding is essential for automation and quality control of products. Various signals from laser welding, such as plasma, sound, optical signals, etc., are utilized for monitoring the process and detecting abnormal weld conditions. In this study, both W light from plasma formed above the weld pool and IR signal from the melting pool are detected with photodiodes and PC-based A/D board, and analyzed to give a guidance about the weld quality. Experimental results show the possibility of using the signals for predicting and evaluating the weld qualify and adapting into the system for on-line process monitoring.

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A Study on the Digital Filter and Wavelet Transform of Monitoring for Laser Welding (레이저 용접 모니터링에 적합한 디지털 필터와 웨이블렛 변환 방법에 관한 연구)

  • Kim, Do Hyoung;Shin, Ho Jun;Yoo, Young Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.1
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    • pp.67-76
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    • 2013
  • We present an innovative real-time laser welding monitoring technique employing the correlation analysis of the plasma plume optical emission generated during the process. The plasma optical radiation emitted during Nd:YAG laser welding of S45C steel samples has detected with a Photodiode and analyzed under different process conditions. The discrete DC voltage difference, filter methods and wavelet transform has been used to decompose the optical signal into various discrete series of sequences over different frequency bands. Considering that wavelet analysis can decompose the optical signals, extract the characteristic information of the signals and define the defects location accurately, it can be used to implement process-control of laser welding.