• Title/Summary/Keyword: 레이저 보조 가공

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CO$_{2}$ 레이저를 이용한 정밀 절단 가공 기술

  • 윤경구;이성국;황경현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.04a
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    • pp.77-86
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    • 1991
  • 레이저 빔이갖고있는 spatial coherence 특성에 의해서 렌즈를 이용하여 집광시키면 집광부에서 고출력 밀도를 얻을 수 있다. 이와같이 집광된 레이저 빔을 재료의 표면에 조사하면 재료로 부터 미세량을 용융, 증발시키므로 일반적인 방법으로는 가공이 어려운 단단한 재료의 절단과 미세 구멍가공이 가능하게된다. 본 논문에서는 출력, 펄스 수, defoucsing, pulse on-time, 보조가스 압력등을 변화 시키면서 드릴링 실험을 수행하고, 각 실험 조건에서의 구멍 형상과 깊이를 측정함으로써 가공 변수들의 process sensitivity를 평가하였다.

Study of Characteristics of Assist Gas in Laser Machining Using Flow Visualization Techniques (유동가시화 기법을 이용한 레이저가공의 보조가스 충돌특성에 관한 연구)

  • Son, Sang-Hyuk;Lee, Yeol;Min, Seong-Kyu
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.2
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    • pp.153-160
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    • 2011
  • The characteristics of supersonic coaxial/off-axis jet impingements on a slanted kerf surface were experimentally studied, to investigate the role of the assist gas that removes molten materials from cut zone formed by laser machining. In this parametric study, hundreds of high-resolution schlieren images were obtained for various gas pressures, distances between nozzle exit and kerf surface, kerf widths, and alignments of off-axis nozzle. It was noticed that simply increasing the assist gas pressure was not effective in eliminating the flow separation that occurs downstream of the kerf surface. However, it was also observed that by increasing the kerf width and utilizing off-axis nozzles, the separation of the assist gas on the kerf surface can be weakened. The effect of the distance between the nozzle exit and the kerf surface on the characteristics of separation occurring on the kerf surface was found to be lower in the case of supersonic nozzles than that in the case of sonic nozzles.

Experimental Study of Characteristics of Assist Gas in Laser Machining Using Supersonic Rectangular Nozzle (초음속 사각노즐을 이용하는 레이저 가공 보조가스의 특성에 관한 실험적 연구)

  • Son, Sang-Hyuk;Jun, Dong-Yeon;Lee, Yeol
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.3
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    • pp.233-240
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    • 2012
  • An experimental study to improve the impingement characteristics of the assist gas in laser cutting was carried out. For various assist-gas pressures, and locations and installation angles of the nozzle, the characteristics of the impingement of the jet from a supersonic rectangular nozzle were compared to those previously observed for typical circular nozzles. Schlieren flow visualizations and Pitot pressure measurements downstream of the kerf surface were utilized for this purpose. The present rectangular supersonic nozzle decreased the strength of the Mach disc occurring at the corner of the kerf surface, and thus, could weaken the separation of the assist gas on the kerf surface and increase the Pitot pressures downstream compared to conventional circular nozzles.

친환경 난삭재 절삭가공기술

  • Kim, Dong-Hyeon;Kim, Gwang-Seon;Lee, Chun-Man
    • Journal of the KSME
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    • v.52 no.2
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    • pp.43-47
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    • 2012
  • 현재 난삭재 가공에는 연삭가공기술이 널리 쓰이고 있다. 하지만 연삭가공은 냉각액, 절삭유 등의 소모가 많아 환경에 나쁜 영향을 미치고 에너지 소모도 크다. 최근에 LAM(레이저 보조가공) 등의 기술개발이 이루어져 기존보다 더 효율적으로 난삭재를 가공할 수 있게 되었다. 이 글에서는 환경 친화적 난삭재 절삭가공기술 동향에 대해 소개한다.

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Computational Study of Impingement Characteristics of Assist Gas from Coaxial/Off-axis Nozzles in Laser Machining (레이저 가공에서 동축/탈축 보조가스의 충돌특성에 관한 수치해석적 연구)

  • Yoon, Shi-Kyung;Sung, Hong-Gye;Lee, Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.5
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    • pp.14-19
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    • 2010
  • A computational study was carried out to analyze the characteristics of supersonic (Mach 2.0) coaxial/off-axis jet's impingements on a slanted kerf surface in laser machining. The effects of various parameters such as gas pressure, distance between nozzle exit and kerf edge surface, and application of off-axis nozzles on the impingement phenomena of the assist-gas on kerf surface were observed. The present study showed that simply increasing the assist-gas pressure for coaxial supersonic nozzle was not effective to alleviate the strength of flow separation on kerf surface. It also presented the optimized operating condition of the coaxial nozzle to have the highest skin friction values over kerf surface.

Analysis of Moving Heat Source for Laser Assisted Machining of Plate by Feed Rate Control (이송속도 조절에 의한 평판 레이저 보조가공의 이동 열원해석)

  • Kim, Kwang-Sun;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.12
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    • pp.1341-1346
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    • 2011
  • Currently, many researches are carried out for laser assisted machining, which is one of the important fields in materials difficult to process. However, a prediction of heat source is difficult because of moving heat source. In this paper, a thermal analysis of laser assisted machining of plate by change of heat source size is performed, and preheating temperature by adjusting the feed rate is controlled. It was recognized that the maximum preheating temperature increases according to the decrease in heat source size, and feed rate need to adjust as high speed. The results of this analysis can be used as a reference for preheating temperature prediction in laser assisted milling.

Laser Preheating Method for Three-Dimensional Laser Assisted Milling (3차원 레이저 보조 밀링을 위한 레이저 예열 방법에 관한 연구)

  • Oh, Won-Jung;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.12
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    • pp.1031-1037
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    • 2015
  • Laser assisted machining (LAM) is an effective method with which to effectively process difficult-to-cut materials. Simple machining processes, such as turning and linear tool paths, have been studied by many researchers. But, there are few research efforts on LAM workpieces using threedimensional shapes because of difficulties controlling the laser heat on workpieces with inclined angles or curved surfaces. Two methods for machining three-dimensional workpieces are proposed in this paper. The first is that the heat source shape and laser focal length are maintained using an index table. Second, a rotary type laser module is controlled using an algorithm to move the laser heat source in all directions. This algorithm was developed to control the rotary type laser module and the machine tool simultaneously. These methods are verified by a CATIA simulation.