• Title/Summary/Keyword: 랙과 피니언

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A Strength Analysis of Rack and Pinion of Steering Gear Assay using a Commercial Finite Element Program (상용 유한 요소 프로그램을 이용한 차량 조향 장치의 랙과 피니언의 강도 해석)

  • Sung, Kee-Woong;Lim, Jang-Keum
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.6
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    • pp.97-103
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    • 2008
  • In general, the strength of gears is calculated using the formula of AGMA or JGMA. But these formula can not be applied directly to the strength calculation of the rack and pinion of steering gear assay, because of complex tooth and contact shapes. So Lewis bending stress and Hertzian contact stress formula are generally used for the design of rack and pinion of steering gear assay. But these formula do not also give the exact stress of rack and pinion. In this paper, comparing the finite element analysis results and the experimentally measured values, it is shown that the finite element modeling technique of the rack and pinion of steering assay is reasonable.

Pitting Life for RRP System (RRP 시스템의 피팅수명)

  • Kim, Chang-Hyun;Nam, Hyung-Chul;Kwon, Soon-Man
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.4
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    • pp.387-393
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    • 2012
  • A roller rack pinion (RRP) system, which consists of a rack-bar and a cam pinion, transforms a rotation motion into a linear one. The rack-bar has a series of roller trains, and meshes with the cam pinion. This paper first proposes the exact tooth profile of the cam pinion and the non-undercut condition to satisfy the required performance by introducing the profile shift coefficient. The paper then investigates the load stress factors under various shape design parameters to predict the gear surface fatigue limit, which was strongly related to the gear noise and vibration at the contact patch. The results show that the pitting life can be extended significantly with an increase in the profile shift coefficient.

Pitting Life of CRP System (CRP 시스템의 피팅수명)

  • Kim, Chang-Hyun;Nam, Hyoung-Chul;Kwon, Soon-Man
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.2
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    • pp.283-289
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    • 2012
  • Cam rack pinion (CRP) system which consists of cam rack and roller pinion transforms the rotation motion into linear one. The roller pinion has the plurality of rollers and meshes with its conjugated cam rack. The exact tooth profile of the cam rack and the non-undercut condition to satisfy the required performance have been proposed by introducing the profile shift coefficient. The load stress factors are investigated by varying the shape design parameters to predict the gear surface fatigue limit which is strongly related to the gear noise and vibration at the contact patch. The results show that the pitting life can be extended significantly by increasing the profile shift coefficient.

Optimum Design for Reducing Steering Error of Rack-and-Pinion Steering Linkage (랙-피니언 조향기구의 조향오차 최적설계)

  • 홍경진;최동훈
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.2
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    • pp.43-53
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    • 1998
  • This paper addresses an optimization for reducing a steering error of a rack-and-pinion steering linkage with a MacPherson strut independent front suspension system. The length, orientations and inner joint positions of a tie-rod are selected as design variables and Ackerman geonetry, understeer effect, minimum turn radius, wheel alignment and packaging are considered as design constraints. Nonlinear kinematic analysis of the steering system is performed for calculating the values of cost and constraints, and Augmented Lagrange Multiplier(ALM) method is used for solving the constrained optinization problem. The optimization results show that the steering error are considerably reduced while satisfying all the constraints.

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Development of security windows by smart homes (스마트홈과 연동하는 안전 방범창의 개발)

  • Dahee Jeon;Dwwit Jeon;Woohyeon Hwang
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2024.01a
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    • pp.193-194
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    • 2024
  • 스마트홈과 연동하는 안전한 방범창은 외부의 침입자를 차단하고 주거 내의 물품 도난 및 개인의 신변을 보호하기 위한 안전설비로 다양한 형태의 방범창이 존재한다. 스마트홈은 건물 내의 센서가 화재를 감지하면 방범창 내부의 원격시스템이 자동으로 방범창을 매우 짧은 시간 안에 개방할 수 있도록 설계한다. 화재 등 재난시 상하부 방법창이 자동으로 개폐되도록 랙피니언을 이용하여 방범창의 위쪽 창틀을 상승시켜 창살이 움직일 수 있도록 개방하고 동시에 아래쪽 창틀이 회전하도록 구성하여 화재 및 폭우 등에 인명피해를 줄일 수 있도록 설계한다. 스마트홈 시스템과의 연계로 재난을 미리 감지하고 탈출구를 개방한다면 신속하고 안전한 대피가 가능하고, 기존의 프레임 부분 변경에 간단한 시스템만 변경하여 적용할 수 있어, 간단한 구조로 설치할 수 있고 낮은 비용으로 스마트홈을 구성할 수 있다. 특히 스마트홈과 연동하여 재난을 미리 감지하고 탈출구를 개방함으로써 신속하고 안전한 대피가 가능하여 다양한 재난을 대비할 수 있다.

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The Efficient Design and Development of the Towel Folding Robot (수건 접는 로봇의 효율적 설계 및 개발)

  • Jung, Ungyeol;Kim, Ji-Hoon;Lee, Jun-Won;Jo, Gi-Hoon;Park, Hye-Chul;Lee, Young-Jun
    • Proceedings of The KACE
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    • 2017.08a
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    • pp.193-195
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    • 2017
  • 목욕탕, 호텔과 같이 다량의 수건이 사용되는 곳은 빠르게 수건을 개기 위해서 수건을 접는 로봇을 사용한다. 그러나 기존의 수건을 접는 로봇은 사람이 수건을 일일이 일정한 형태대로 정렬을 해주어야 하고 복잡한 구조로 인해 부피가 크다는 단점이 존재한다. 본 연구에서는 기존의 수건 접는 로봇보다 구조가 간단하고 부피가 작으며, 임의로 투입된 수건을 자동으로 정렬하는 로봇을 개발하였다. 특히 랙과 피니언을 이용한 수직운동과 컨베이어 벨트의 수평운동을 이용한 수건 접기 방식을 통해 로봇의 부피를 획기적으로 줄일 수 있었다. 또한 영상처리 과정을 통해 수건의 각 꼭짓점의 좌표를 실시간으로 트래킹 하여 모든 수건 접기 과정을 자동화하였다. 본 연구의 결과로서 강체가 아닌 유동성을 가진 수건을 정렬하는 방법을 개발하였으므로 향후 연구를 통해 여러 가지 물체들을 정렬하는데 응용될 수 있을 것이라 기대된다.

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Dynamic Analysis of Vehicle Steering System Including Gear Backlash (기어의 백래쉬를 고려한 승용차 조향계의 동특성 연구)

  • 김종관
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.3
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    • pp.40-49
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    • 1996
  • The problem related to the rotational vibration at steering wheel end of passenger cars during high speed driving is investigated. to analyze vibration of steering wheel, a steering system of passenger car is modelled in twelve degrees of freedom including backlash effect of rack and pinion gear system. The one degree of freedom system with backlash in investigated by the analytical method. Consequently the skeleton curve and the frequency response curves are computed. The steering system is analyzed by the numerical simulation using the 4th order Runge-Kutta method, the obtained results are compared with the experimental data. Also the effects of the change of rack gear tooth stiffness and backlash on the acceleration level of steering wheel are investigated. As a result, it can be found that the acceleration level of steering wheel becames lower as the rack gear tooth stiffness becames higher, and that acceleration level becames high as the magnitude of backlash between rack and pinion gear increase.

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A Study on Optimum Tooth Profile of Pin-Pinion Gear for Linear Motion (직선이송용 Pin-Pinion Gear의 최적 치형에 대한 연구)

  • Ham, S.H.;Nam, W.K.;Oh, S.H.
    • Journal of Power System Engineering
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    • v.14 no.3
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    • pp.64-70
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    • 2010
  • In this study, designing of precise linear transferring device which can be applied to industrial machine and robot industry has been introduced. The direction of power flow and output feature are similar to current Rack-Pinion type. However, unlimited length extensity via rack modulizing, and securing high velocity transportation have been realized by applying Pin-Pinion Gear type at the operation part. The analysis has been calculated to obtain the Pin-Pinion Gear's optimized tooth profile. As a result of research, it is impossible to control precisely even overlap at the teeth of involute and sprocket. Because they have peculiar gearing structure. Therefore, modified cycloid tooth has been proposed to perform high velocity, precise control without backlash.