• Title/Summary/Keyword: 딤플형

Search Result 33, Processing Time 0.025 seconds

Design and Performance Evaluation of Dimpled EGR Cooler (딤플형 EGR 냉각기의 설계 및 성능평가)

  • Seo, Young-Ho;Lee, Hyun-Min;Heo, Seong-Chan;Ku, Tae-Wan;Song, Woo-Jin;Kang, Beom-Soo;Kim, Jeong
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.34 no.3
    • /
    • pp.291-298
    • /
    • 2010
  • A conventional EGR cooler, which is used in an EGR system of an automobile diesel engine, has a low heat-exchange efficiency. To maximize the heat transfer between the exhaust gas and coolant, dimples are formed on the surface of heat exchange tubes. When designing the dimpled EGR cooler, the net heat transfer areas in the conventional and dimpled tube-type EGR coolers are compared. Structural integrity evaluations are also performed by combining finite element analysis with a homogenization method. Subsequently, the process of manufacturing the dimpled tube, i.e., the formation of dimples, edge bending, center v-notch bending, compression, and plasma welding, is established and carried out. Thus, the dimpled EGR cooler is developed, and its performance is verified.

A numerical study on dimple shapes over a circular cylinder (원형 실린더 표면의 딤플 형상에 대한 수치 해석적 연구)

  • Lee, Hyeok;Kim, Ik-Hyeon;Sa, Jeong-Hwan;Park, Su-Hyeong;Byeon, Yeong-Hwan
    • Proceeding of EDISON Challenge
    • /
    • 2014.03a
    • /
    • pp.585-590
    • /
    • 2014
  • Chowdbury. H.는 인체를 다수의 원형 실린더로 단순화하여 스키점프와 사이클 운동복의 항력계수를 각각 측정하였다. 이처럼 원형 실린더에 스피드 스케이팅 운동복을 씌운 모습과 골프공에서 사용하는 딤플의 2차원 형상이 서로 유사한 모양임을 착안하여, 2차원 원형 실린더 표면의 딤플이 유동 현상에 어떤 효과를 일으키는지 살펴보았다. 본 연구에서는 초기 형상을 토대로 3가지 딤플 형상 변수에 대한 매개변수 설정을 통해 항력계수를 비교하였다. 또한 3가지 딤플 형상 중 가장 낮은 항력계수를 갖는 딤플 형상에 대해서 요철 높이에 따른 항력계수를 비교하였다. 이를 통하여 딤플 형상이 각진 모양보다 둥근 모양일수록 항력계수가 작은 것을 확인하였으며, 요철 높이를 제외한 모든 조건이 동일할 때 최적의 요철 높이가 존재할 수 있음을 확인하였다.

  • PDF

A Numerical Simulation of Flow and Heat Transfer in a Dimple-type Plate Heat Exchanger (딤플형 판형 열교환기의 유동 및 전열특성에 대한 수치해석)

  • Ahn, Hyuk-Jin;Lee, Sang-Hyuk;Hur, Nahm-Keon;Park, Hyoung-Joon;Ryu, Hea-Seong
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.22 no.3
    • /
    • pp.149-155
    • /
    • 2010
  • In the present study, the characteristics on the internal flow and heat transfer of the dimple-type plate heat exchanger were numerically investigated. For the numerical analysis, the conjugate heat transfer analysis between hot fluid-separating plate-cold fluid was performed using the periodic boundary condition at the center area of the plate and appropriate inlet and outlet conditions for the two streams. The numerical results were validated by the comparison with the experimental data. From these results, the correlations of the Colburn j-factor for the heat transfer and the Fanning f-factor for the flow friction were obtained. The present results could be applicable for the optimal design of dimple-type plate heat exchanger.

Fabrication of Metallic Sandwich Plates with Inner Dimpled Shell Structure and Static Bending Test (딤플형 내부구조 금속 샌드위치 판재의 제작 및 정적 굽힘 실험)

  • Seong Dae-Yong;Jung Chang-Gyun;Yoon Seok-Joon;Lee Sang-Hoon;Ahn Dong-Gyu;Yang Dong-Yol
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.30 no.6 s.249
    • /
    • pp.653-661
    • /
    • 2006
  • Metallic sandwich plates with various inner cores have important new features with not only ultra-light material characteristics and load bearing function but also multifunctional characteristics. Because of production possibility on the large scale and a good geometric precision, sandwich plates with inner dimpled shell structure from a single material have advantages as compared with other solid sandwich plates. Inner dimpled shell structures can be fabricated with press or roll forming process, and then bonded with two face sheets by multi-point resistance welding or adhesive bonding. Elasto-plastic bending behavior of sandwich plates have been predicted analytically and measured. The measurements have shown that elastic perfectly plastic approximation can be conveniently employed with less than 10% error in elastic stiffness, collapse load, and energy absorption. The dominant collapse modes are face buckling and bonding failure after yielding. Sandwich plates with inner dimpled shell structure can absorb more energy than other types of sandwich plates during the bending behavior.

Lubrication Characteristics of Micro-Textured Slider Bearing: Effect of Dimple Density (Micro-Texturing한 Slider Bearing의 윤활특성 : 딤플 밀도의 영향)

  • Park, Tae Jo;Lee, Joon Oh
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.37 no.4
    • /
    • pp.437-442
    • /
    • 2013
  • In recent times, surface texturing methods have been widely applied to reduce friction and improve the reliability of machine components such as parallel thrust bearings, mechanical face seals, and piston rings. In this study, a numerical analysis is carried out to investigate the effect of uniformly spaced hemispherical dimples on the lubrication characteristics of a slider bearing using a commercial computational fluid dynamics (CFD) code, FLUENT. The pressure distributions, load capacity, leakage flowrate, and friction force are strongly affected by the dimple diameter and the number of dimples. In particular, the load capacity and friction force decrease linearly with the dimple density whereas the leakage increases. These results can be used for designing the optimum dimple characteristics in order to improve the lubrication performance of slider bearings, for which further studies are required.

The thermal and flow analysis in the channel of plate heat exchanger with dimples (딤플형 돌출물이 부착된 판형 열교환기의 관내측 열유동 해석)

  • Lee, Gwan-Su;Jeong, Je-Won;Baek, Chang-In
    • Transactions of the Korean Society of Mechanical Engineers B
    • /
    • v.22 no.1
    • /
    • pp.122-130
    • /
    • 1998
  • The present work analyzes the pressure drop and heat transfer characteristics of the plate heat exchanger with staggered dimples. The flow is assumed to be constant property, three dimensional and laminar. A thermal boundary condition is uniform wall temperature and it is assumed that the flow is periodically fully developed. Elliptic grid generation is used for proper modelling of the internal tube geometry with dimples. Computations have been carried out for a variety of geometric parameters, Reynolds number, and Prandtl number. The friction factor ratio and the ratio of a module average Nusselt number are presented for the cases considered in this study. It is found that the distance between dimples has a substantial effect on the pressure drop and heat transfer.

Optimal Design of Metallic Sandwich Plates with Inner Dimpled Shell Subjected to 3-Point Bending (굽힘 하중을 받는 딤플형 금속 샌드위치판재의 최적설계)

  • Seong D.Y.;Jung C.G.;Yoon S.J.;Yang D.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2005.06a
    • /
    • pp.702-705
    • /
    • 2005
  • Metallic sandwich plates with Inner dimpled shell subjected to 3-point bending have been analyzed and then optimized for minimum weight. Inner dimpled shells can be easily fabricated by press or roll with high quality precision and bonded with same material skin sheets by resistance welding or adhesive bonding process. Optimized shape of inner dimple is a hemispherical shell to minimize weight without failure, including face yielding, face buckling and inner dimple buckling. It is demonstrated that bending stiffness of sandwich plate is 2 or 3 times than solid plates with same strength

  • PDF

A Study on Friction Characteristics According to Micro-dimple Patterns (마이크로 딤플 패턴에 따른 마찰특성에 관한 연구)

  • Hwang, Nam-Seong
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.14 no.3
    • /
    • pp.124-130
    • /
    • 2015
  • The purpose of this study is to investigate friction characteristics according to micro-dimple patterns. The surface texturing of micro-dimple patterns was tested to examine the friction of pin-on-disk using flat-on-flat contact geometry. The patterns of both dimple circle and groove pattern were adopted to carry out the effect of those ones. In the low loads, such as 13.8N and 27.7N, the friction coefficients of groove pattern were lower than those of dimple circle pattern. In many other comparisons of normal loads, the groove pattern had lower friction forces, which showed the effect of surface texturing. The relationship between sliding time and friction forces showed that the increase of friction forces of groove pattern were relatively lower than those of dimple pattern. In conclusion, the dimple patterns of dimple-circle pattern and groove pattern strongly contributed to reducing the friction between contacting materials.