• 제목/요약/키워드: 등통로각압축성형

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ECAP공정에서 금형의 단면형상이 공정에 미치는 영향

  • 노일주;채수원;권숙인;김명호;황선근
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 춘계학술대회 논문요약집
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    • pp.81-81
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    • 2004
  • 등통로각압축(ECAP, Equal Channel Angular Pressing)공정은 다결정의 재료 덩어리를 두 채널(channel)이 일정하게 교차하는 형태의 금형에 통과시켜 단면적과 단면 형상의 큰 변화 없이 압출하는 성형법으로 다른 공정에 비해 상대적으로 낮은 압력으로 재료에 소성변형을 발생시켜 입자를 미세화 시킬 수 있으며, 기존의 분말야금에 의한 방법에 비해 상용재료를 포함한 광범위한 금속 및 합금에 적용이 용이한 점과 재료 내부에 기포가 거의 잔류하지 않는 점등의 장점을 가지고 있다.(중략)

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등통로각압축 공정용 저하중 분리형 금형 설계 (Split Die Design for ECAP with Lower Loads)

  • 진영관;강성훈;손일헌;임용택
    • 대한기계학회논문집A
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    • 제32권3호
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    • pp.217-222
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    • 2008
  • Equal channel angular pressing (ECAP) is one of the effective methods to produce bulk-nano materials by accumulating plastic strain into the workpiece without changing its cross-sectional shape in the multi-pass processing. However, the forming load becomes higher for manufacturing large specimens using conventional solid or split dies because of friction, flash formation, and usage of dummy specimen. In the present investigation, better split die was designed to reduce the forming loads and improve the geometrical accuracy of the specimen in the multi-pass ECAP. The new die exit channel was also designed to reduce the friction effect. Experiments with AA1050 specimens with a square cross-section were carried out to examine the design goal using the proposed split dies for routes A and C up to four passes. The numerical forming simulations were used to determine the effective geometry of various die models in the present work.

공정변수 분석을 통한 ECAP 성형 최적화에 관한 연구 (A study on the optimization of ECAP by processing parameter analysis)

  • 김경태;김창규;김태원
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1150-1155
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    • 2008
  • Parameter analysis has been performed for an equal channel angular process. The processing variables such as channel configuration, friction coefficient, and ram speed were investigated by means of the magnitudes and distributions of effective plastic strain analysis through the deformation. The materials considered were pure aluminum and titanium. Here firstly, a finite element implementation by using the commercial ABAQUS software was carried out for both the aluminum and titanium materials based on the L-channel configuration. The experimental investigation then has been conducted using the obtained data. Finally, the ability of robust metals which can be produced by the optimized ECAP has been discussed by the appropriate parameter analysis.

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ECAP 성형가공한 Al 2024 초미세결정립 재료의 소성변형량에 따른 강도 변화 (Strength Change due to Plastic Deformation in Al 2024 Ultrafine Grained ECAP Metal)

  • 최정우;마영화;윤기봉
    • 대한기계학회논문집A
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    • 제29권10호
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    • pp.1407-1415
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    • 2005
  • Strength change of an over-aged A12024 material was studied after being subjected to stages of severe plastic deformation by ECAP (Equal Channel Angular Pressing). Various kinds of strength value were measured using the conventional tensile test, Rockwell and Vickers hardness and the SP (small punch) test Due to limitation of the specimen size, tension test in transverse direction could not be conducted. Hence, SP test was employed for assessing the strength in transverse direction. Based on TEM observation the measured strength characteristics were explained based on the relation between microstructure, dislocation and strength. As the number of ECAP pass increases, the strength of A12024 was also increased. However, considerable change of strength, which is generally predicted, was not observed in this study. For the strength in transverse direction even decrease of the strength was observed after 6 passes of ECAP. It was argued that this decrease was due to dynamic recovery of dislocation density during or after ECAP processes at $150^{\circ}C$. The strength assessment equation proposed by the authors in the previous paper was shown to be very accurate. This argument was supported by comparing the results of conventional tensile test with those of SP test. It was also pointed that the Rockwell har(3ness value seemed to be able to represent the strength in the transverse direction.