• Title/Summary/Keyword: 동적 가용 속도장

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Analsis of Three-Dimensional Upst Forging of Clover-Shaped Disks (3차원 변형을 고려한 클로버 형상 소재의 업세팅 단조해석)

  • 양동열;김종호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.4
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    • pp.535-540
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    • 1986
  • 본 연구에서는 소재의 3차원 변형, 즉 평면변형(sidewise spread)과 벌징변형 을 동시에 고려할 수 있는 간단한 동적가용 속도장을 제안하고 이를 클로버(clover) 시편의 업세팅 단조 해석에 적용해보기로 한다. 상계이론에 의한 전체 에너지 소비 율을 최소화시키면서 그때 그때의 높이 감소에 따른 단조 하중과 변형 형상을 구한다. 실험은 SM15C 탄소강을 이용하여 시편의 형상과 윤활조건을 바꿔가면서 상온에서 수행 한다.

상계법에 의한 베벨기어 단조 공정 해석

  • 최창혁;김용조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.10a
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    • pp.67-67
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    • 2003
  • 자동차, 항공기, 산업기계, 운반기계, 철도차량, 공작기계 등 거의 모든 산업부문에서 사용되는 베벨기어의 냉간단조 공정 및 금형 설계를 위한 해석을 수행하였다. 소성가공에 의해 생산된 베벨기어는 기계적 성질이 우수하여 동력 전달장치의 수명연장 및 신뢰성, 소형화 등을 달성할 수 있으며 생산 원가 절감의 효과가 크기 때문에 냉간 단조의 공정설계는 매우 중요하다. 베벨기어의 단조에 대한 상계해석 결과는 금형 설계 시 프레스에 필요한 단조하중을 예측할 수 있으므로 프레스의 최적성형과 안전한 금형 설계를 도모할 수 있다. 따라서 본 연구에서는 베벨기어의 냉간 단조시의 내부 동적 가용속도 장을 제시하였고 단조하중, 금속유동 등을 계산하였다. 또한 강소성 유한요소해석을 동시에 수행하여 제시한 동적 가용속도장의 적절성을 비교 검토하였다. 본 연구의 결과는 베벨기어의 적절한 냉간 단조 성형공정 및 공정설계를 위한 기초자료로 활용될 수 있을 것이다.

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비축대칭 소재에서 내부가 원형인 튜브의후방압출 해석

  • 양동열;배원병;김동권
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.74-78
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    • 1992
  • 외부가 비축대칭인 튜브의 수방압출은 자동차와 항공기등의 복잡한 부품을 만드는데 많이 사용된다. 이런 후방압출 제품의 변형 상태는 저자들의 논문에서 이미 밝힌 바와 같이 복잡하다. 그래서, 외부가 비출대칭인 튜브형상의 후방압출은 근래에 와서 연구되었다. 본 연구에서는 저자들의 논문 에서 제시된 동적가용속도장을 수정하여 비축대칭인 소재에서 내부가 원형인 튜브의 후방압출의 최종 단계를 해석하 고자 한다. 해석의 적용예로서는 정다각형 소재와 모서리가 둥근 직사각형(rounded rectangle)소재를 택하였다 제시된 속도장으로부터 단면 감소율과 형상비(aspect ratio)에 대하여 압출 하중과 압출된 소재의 평균 높이가 결정된다. 이론적인 결과와 비교하기 위하여 퓰림처리된 AIST-2024 알루미늄 소재로 실험하였다.

A Study on the Helical Gear Forming by Cold Extrusion (냉간 압출에 의한 헬리컬 기어의 제조에 관한 연구)

  • 최재찬;조해용;권혁홍;한진철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.1
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    • pp.127-138
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    • 1991
  • A gear forming method by cold extrusion and an analytical method with its numerical solution program based on the upper bound method were developed. In the analysis the involute curve was as a shape of die and the upper bound method was used to calculate energy dissipation rate. By this method the power requirement and optimum conditions necessary for extruding helical(spur) gear were successfully calculated. These numerical solutions are in good agreement with experimental data. In the experiment, 4-6 class helical gear of KS standard for automobile transmission was successfully manufactured.

A Study on Width Spread in 2-High Rolling of Rectangular Bars (각재의 냉간 2단 압연에 있어서의 폭 증가율에 관한 연구)

  • 윤상건;김동원;인정제
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.5
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    • pp.831-836
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    • 1989
  • It was found that the effect of the friction between the roll and the workpiece on the spread ratio in flat rolling processes varies with the width-to-height ratio and the reduction in height by Tozawa, Oh and kobayashi numerically. In the present study, the barrelling profile accompanying the width spread was predicted by using the energy method proposed by Kato, which is known to be one of the most advanced method for the three dimensional analysis of the rolling process. The modified velocity field was applied to compute the width spread and the result was verified by experiments. the analysis by the energy method gave the result that the spread ratio increases with the friction factor when the width-to-height ratio is 1 and decreases when the ratio is larger then 2, being consistent with the results of Tozawa and Oh. Nevertheless the cold rolling experiment for pure aluminium showed that the spread ratio decreases with the increasing friction factor irrespective of the width-to-hight ratio.

Comparative Analysis of Methods to Support Dynamic Adaptive Streaming over HTTP (HTTP 기반 동적 적응형 스트리밍 연구의 비교·분석)

  • Jin, Feng;Kim, Mijung;Yoon, Ilchul
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2014.10a
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    • pp.527-530
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    • 2014
  • DASH is a well-known streaming technology, which was proposed in 2010 by MPEG and standardized in 2011. Major multimedia contents service providers, including Apple, Microsoft, and Adobe are all using this technology to support their media streaming services. Whenever a new service is requested to the server, the DASH technology helps servicing the multimedia streaming to client by recognizing the capacity of network and by adapting the quality of the multimedia contents. In DASH, the quality of multimedia contents will be automatically lowered to meet the fluctuating network status, when undesirable breaks interrupt the network. In this paper, we classified and analysed the advantages and disadvantages of DASH researches in three aspects: bit-rate measurement method, bandwidth aggregation method; rate adaptation metrics, algorithms and logics; user's experiences and QoE.

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A Study on Material Characterization of Semi-Solid Materials (I) -Proposal of New Velocity Field for Upper Bound Analysis of Backward Extrusion- (반용융 재료의 물성치 평가에 관한 연구(I) -후방압출의 상계해석을 위한 동적 가용 속도장의 제안-)

  • 이주영;김낙수
    • Transactions of Materials Processing
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    • v.8 no.4
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    • pp.364-373
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    • 1999
  • For material characterization of semi-solid materials, backward extrusion process, which has been used in forming of hollow-sectioned products, was analyzed by the upper bound analysis in the current study. The existing kinematically admissible velocity field was applied to steady state at which there was no change in the assumed regions of velocity field. For unsteady state, new velocity field, as a function of dead zone angle, was proposed. Through the whole analysis, fiction between die and workpiece was also considered. It has been studied how the process variables, such as friction factor and punch velocity, and material parameters, such as strength coefficient, strain rate sensitivity could affect on analysis results. Finally, by the comparison with the finite element analysis, the reliability and efficiency of the proposed velocity field were discussed.

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An Analysis for Drawing of Strip by UBET with Rigid Elements (강체요소를 이용한 인발 공정의 상계요소 해석)

  • Choi, Il-Kuk;Choi, Young;Hur, Kwan-Do
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.598-603
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    • 2001
  • For metal forming analysis, upper-bound solution is practical method because the solution is overestimated. It is limited to determine stresses on tools by using upper-bound solution. In this study, new scheme to calculate stresses on tools based on upper bound solution is proposed. To verify the proposed scheme, plane strain drawing has been considered. The stresses on tools obtained by the proposed scheme are compared with results of rigid plastic FEM. And the stresses on tools have been determined by the proposed scheme in the forging within plane strain deformation.

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A Study on the Optimum Velocity Fields in Precision Forging (정밀단조 해석을 위한 최적 속도장에 관한 연구)

  • 이종헌;김영호;김진욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.837-841
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    • 1997
  • An upper bound elemental technique(UBET) program has been developed to analyze forging load, die-cavity filling and optimum kinematically admissible velocity fields for flashless forging. The simulation for flashless forgings are applied plane and axisymmetric closed-die forging with rib-web type cavity. The kinematically admissible velocity fields for inverse triangular and inverse trapezoidal elements, are used to analyze flashless forging. Experiments have been carried out with pure plasticine billets at room temperature. Theoretical predictions of the forging load in plane-strain and axisymmetric forging are in good agreement with experimental results.

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A Study on the Optimum Velocity Fields in Plane-strain and Axisymmetric Forging (평면변형 및 축대칭 단조에서 최적 속도장에 관한연구)

  • 김진욱
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.3
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    • pp.379-388
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    • 1999
  • Au upper bound elemental technique(UBET) program has been developed to analyze forging load die-cavity filling and optimum kinematically admissible velocity fields for flashless forging. The simulation for flashless forgings are applied plane-strain and axisymmetric closed-die forging with rib-web type cavity. The kinematically admissible velocity fields for inverse triangular and inverse trapezoidal elements are used to analyze flashless forging,. Experiments have been carried out with pure plasticine billets at room temperature. Theoretical predictions of the forging load in plane-strain and axisymmetric forging are in good agreement with experimental results.

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