• Title/Summary/Keyword: 도장공정

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White coloring of anodized aluminum (알루미늄의 White Color 구현을 위한 양극산화처리 기술)

  • Na, Sang-Jo;Lee, Eun-Han;Son, Seon-Mi
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.11a
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    • pp.239-239
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    • 2015
  • 삼성, LG전자 등 다양한 사업부의 White Anodizing구현기술의 Need는 항상 존재하고 있으며, 특히 White와 Black Color의 콤비네이션으로 친환경 이미지 강조 및 핸드폰의 고급화에 필연적인 메탈화로 작년부터 White Anodizing의 수요요청이 쇄도하고 있다. 그러나 현행 공업용 Anodizing 기술(황산법)은 봉공처리 전 착색공정에서 Red, Blue, Black 등 염료분자와 달리 염료 분자가 비교적 큰 White 염료는 Anodizing으로 성장된 다공성피막 내부로 들어가지 못해 국내 Anodizing전문기업 뿐만아니라 일본 기업 및 연구소 등에서도 무수한 시도를 하고 있지만 현재까지는 완벽한 White Anodizing구현기술이 전무한 상태이다. 이에 당사는 알루미늄합금을 White의 안료나 염료가 아닌 알칼리전해액의 Pulse전류인가 PEO(Plasma electrolytic oxidation)처리 공정에 의거 White Anodizing기술을 개발하고자 하였다. 알칼리 전해질에 의한 Anodizing 처리기술로 White와 유사한 색상을 구현하고 있으나, 수요자가 요구하는 White Anodizing으로 제품을 양산하는데 어려움이 있어 기존 Anodizing 처리 대신 Pulse전류인가 PEO처리기술로 White Color를 구현하여 수요요청이 쇄도한 국내외 기업체에 공급하고자 한다. 본 기술은 알카리 전해액을 사용하므로 친환경적이며, 다공성 피막으로 인한 우수한 도장 밀착성, 실링처리에 의한 내식성 향상, PEO 피막의 우수한 경도 및 내마모성 등을 나타내며, 알루미늄뿐만 아니라 마그네슘합금, 티타늄 등에도 공히 적용이 가능하며, White Anodizing의 특화된 기술로 표면처리기술 우위 선점 및 원가절감 등이 가능하다. 당사는 알루미늄 아노다이징 전문 기업으로서 내식성 목적의 연질 아노다이징 처리 및 고내마모성을 목적으로 하는 자동차 부품 및 기계 부품용 경질 아노다이징 처리를 주로 수행하고 있다. 본 발표에서는 당사의 표면처리 기술 및 알루미늄의 아노다이징에 대한 소개를 하고자 한다.

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A Study on the Development of Contemporary Jewelry through Resin Infusion Method -Focusing on Basalt fiber- (레진 인퓨전 성형을 통한 현대장신구 개발에 관한 연구 -바살트 섬유를 중심으로-)

  • Kwon, In-Hye;Hwang, Sun-Wook
    • Journal of Digital Convergence
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    • v.20 no.4
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    • pp.597-606
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    • 2022
  • This study attempted to find a new manufacturing method through Basalt fiber and resin infusion method to expand the range of expressions of Contemporary jewelry produced in studios. To this end, the concept of fiber introduction and infusion method was examined through analysis of used cases, and based on this, flat plates and color samples were produced, and then the samples were made to estimate the possibility of direct use in jewelry. As a result, the infusion method process presented certain results that could be used as a production process in the studio, and Basalt fibers were able to express various colors of spray and porselin, especially fiber its painted with porselin, which have high strength and they can be expressed intentionally, it are very valuable as jewelry's material, it is expected to be an opportunity to expand the practical production methods and expressions of Contemporary jewelry.

Effects of Timings and Light Intensities of Supplemental Red Light on the Growth Characteristics of Cucumber and Tomato Plug Seedlings (적색광 처리시기 및 광도가 오이 및 토마토 플러그묘의 생장에 미치는 영향)

  • Zhang, Cheng-Hao;Chun, Ik-Jo;Park, Yong-Chul;Kim, Il-Seop
    • Journal of Bio-Environment Control
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    • v.12 no.4
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    • pp.173-179
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    • 2003
  • This study was established to control the overgrowth of cucumber and tomato plug seedlings by controlling of irradiation timings light intensities of red (R) light. Compared with the control, end-of-day (EOD) timing of R irradiation significantly reduced the seeding heights by 21.3% and 14.2% in cucumber and tomato, respectively. In addition, both plant seedlings treated with R light at EOD timing had the thickest stem diameter. Tomato seedlings treated with R light at EOD showed th highest chlorophyll content and the smallest leaf size. Dry weights of above ground plant tissue in both plant seedlings were significantly reduced by EOD R light treatment. And both plant seedlings treated with EOD treatment had the lowest T/R ratio, and the highest compactness rates. The increased intensities of R light resulted in the shorter plant heights in cucumber and tomato plant seedlings. It also reduced the length of hypocotyls and internodes and the size of leaves in the both seedlings. Elevated R light intensities tended to increase the stem diameter and chlorophyll contents. Dry weights of above ground plant tissue and roots in both plant seedlings were reduced by the elevated R irradiation. Cucumber seedlings treated with 2 and 8 $mol{\cdot}m^{-2}{\cdot}s^{-1}$ and tomato seedlings treated with 8 ${\mu}mol{\cdot}m^{-2}{\cdot}s^{-1}$ had significantly lower T/R ratio the other treatments tested.

Curing Behavior and Tensile Strength of Elastomeric Polyester and Polyvinylidene Fluoride for Automotive Pre-primed Coatings (자동차용 Pre-primed 적용을 위한 Polyester 및 Polyvinylidene Fluoride 도료의 경화거동과 인장강도 특성)

  • Hwang, Hyeon-Deuk;Moon, Je-Ik;Lee, Yong-Ju;Kim, Hyun-Joong;Hyun, Jin-Ho;Noh, Seung Man;Kang, Choong Yeol;Lee, Jae-Woo;Nam, Joon Hyun;Park, Jong Myung
    • Journal of Adhesion and Interface
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    • v.10 no.4
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    • pp.155-161
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    • 2009
  • The most upcoming technical issue of automotive coating is the compact coating process. Pre-primed coating is the outstanding technology eliminating electro-deposition and primer coating process. The main properties of pre-primed coating for automotive are flexibility, corrosion resistance, and weldability. Therefore, we synthesized the conventional polyester, elastomeric polyester and polyvinylidene fluoride resins and evaluated their properties to use as weldable pre-primed automotive coatings. As the results of flexibility and curing behavior, the elastomeric polyester coating was most appropriate to use for the pre-primed automotive coatings.

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A Study of Working Environment for Automotive Painting in Auto Repair Shops and Workers' Exposure to Hazardous Chemicals (자동차 정비업체 도장공정의 작업환경 및 근로자 노출 실태에 관한 연구)

  • Sim, Sang-Hyo;Jeoung, Chun-Hwa;Lim, Jin-Suk;Lee, Hyung-Gu;Kim, Yoon-Shin
    • Journal of Environmental Health Sciences
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    • v.35 no.3
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    • pp.153-161
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    • 2009
  • The purpose of this paper is to evaluate 1) blood lead levels of workers at auto repair shops as Biological Exposure Indices (BEI) of toxic substances such as lead and toluene that are produced during automotive painting process, 2) the differences depending on personal characteristics of workers who have been exposed to toluene by using urine hippuric acid concentration as a marker and 3) the correlation between the concentration of hazardous chemicals in each workplace and the BEL. All subjects were male with a mean age of 36.2 years. In terms of age, most were in the 30 to 40 age group (13 persons, 48.1%). In relation to the length of work experience, the highest proportion had experience of 10 years of less (18 persons, 66.7%). Twenty three workers were cigarette smokers (85.2%) while 4 (14.8%) were non-smokers. In addition, more than 80% of the workers drank alcohol. Dust concentration and toluene exposure during automotive painting showed no significant difference with age, length of work experience, smoking and drinking while a significant difference (p<0.05) has been detected between lead concentration and smoking. The geometric mean of dust concentration, lead concentration and toluene concentration were $0.38mg/m^3,\;0.0021mg/m^3$ and 1.08ppm respectively. In addition, the geometric mean of blood lead levels and urine hippuric acid concentration were $1.70{\mu}g/dl$ and 0.25g/g respectively, which were lower than the standard levels suggested by the Ministry of Labor. To determine the influential factors on blood lead and urine hippuric acid concentrations, a correlation analysis has been conducted with variables of air, lead and toluene concentrations, age, length of work experience and amount of cigarette smoking. According to the analysis, a relatively high correlation (p<0.01) has been observed between air lead concentration and biological sample concentration.

Growth Suppression of Tomato Plug Seedlings as Affected by Material Type for Brushing Stimulation (브러싱 소재에 따른 토마토 공정묘의 생장억제)

  • Jeong, Hyeon Woo;Lee, Hye Ri;Hwang, Hee Sung;Kim, Eun Bin;Hwang, Seung Jae
    • Journal of Bio-Environment Control
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    • v.29 no.4
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    • pp.313-319
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    • 2020
  • This study was conducted to find proper material of brushing stimulation for height suppression of tomato plug seedlings. The tomato seeds were sown in 40-cell plug tray filled with commercial seedling medium and brushing stimulation was started at 18 days after sowing. Acrylic, polypropylene film, and weaving film were used by materials of brushing stimulation and, non-treatment and diniconazole treatment were used as the control. In acrylic treatment, the plant height was the shortest and the stem diameter was the thickest. Leaf growth was the lowest in diniconazole treatment. However, the SPAD value was the greatest in diniconazole treatment. The dwarf rate was the greatest in acrylic treatment. In acrylic treatment, the T/R ratio was the lowest and compactness was the greatest. In conclusion, use of the acrylic as material for brushing stimulation has higher dwarf rate than diniconazole treatment, and has advantages height suppression and seedling quality.

A Study on Property Change of Auto Body Color Design (자동차 바디컬러 디자인의 속성 변화에 관한 연구)

  • Cho, Kyung-Sil;Lee, Myung-Ki
    • Archives of design research
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    • v.19 no.1 s.63
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    • pp.253-262
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    • 2006
  • Research of color has been developed and also has raised consumer desire through changing from a tool to pursue curiosity or beauty to a tool creating effects in the 20th century. People have been interested in colors as a dynamic expression of results since the color TV appeared. The meaning of colors has been recently diversified as the roles of colors became important to the emotional aspects of design. While auto colors have developed along with such changes of the times, black led the color trend during the first half of the 20th century from 1900 to 1950, a transitional period of economic growth and world war. Since then, automobile production has increased apace with the rapid economic growth throughout the world and automobiles became the most expensive item out of the goods that people use. Accordingly, increasing production induced facility investment in mass production and a technology leveling was achieved. Auto manufacturing processes are very complicated, auto makers gradually recognized that software changes such as to colors or materials was an easier way for the improvement of brand identity as opposed to hardware changes such as the mechanical or design components of the body. Color planning and development systems were segmented in various aspects. In the segmentation issue, pigment technology and painting methods are important elements that have an influence on body colors and have a higher technical correlation with colors than in other industries. In other words, the advanced mixture of pigments is creating new body colors that have not existed previously. This diversifies the painting structure and methods and so maximizes the transparency and depth of body colors. Thus, body colors that are closely related to technical factors will increase in the future and research on color preferences by region have been systemized to cope with global competition due to the expansion and change of auto export regions.

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Effect of Triazole Growth Regulator Treatment on the Growth of Plug Seedling and Yield of Tomato (토마토 육묘 시 Triazole계 생장조절제 처리가 묘의 생육 및 수량에 미치는 영향)

  • Yun, Hyung-Kwon;Seo, Tae-Chul;Lee, Ji-Weon;Yang, Eun-Young
    • Journal of Bio-Environment Control
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    • v.16 no.3
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    • pp.205-209
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    • 2007
  • This experiment was conducted to investigate the growth of plug seedlings and yield of tomato affected by the concentration of triazole and the treatment time. The length and leaf area of tomato seed-lings were reduced by the application of triazole compared to control. Growth reduction of seedlings was greater by earlier application and higher concentration of triazole. The growth of tomato treated with hexaconazole were similar with control 4 weeks after sowing. The triazole treatment lowered the height of the first fruit set compared to control. However, triazole treatment did not affect the number of fruits and yield.

Molecular Linker Enhanced Assembly of CdSe/ZnS Core-Shell Quantum Dots (분자 끈을 활용한 CdSe/ZnS 양자 점의 향상된 배열)

  • Cho, Geun Tae;Lee, Jong Hyeon;Nam, Hye Jin;Jung, Duk Young
    • Korean Chemical Engineering Research
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    • v.46 no.6
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    • pp.1081-1086
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    • 2008
  • QDs-LEDs(quantum dot light emitting device) should contain well-organized arrays of QDs on an electron transport layer. Thin films of CdSe/ZnS core-shell QDs were successfully fabricated on $TiO_2$ substrates by using PDMS stamp and micro contact printing method. 2-Carboxyethylphosphonic acid(CAPO) and 1,6-hexanedithiol(HDT) were employed as molecular linkers in assembling CdSe/ZnS core-shell QDs with high-density and uniform array. The CAPO increased the binding strength between the QDs and the substrates, and the HDT induced the strong inter-particle attractions of assembled QDs. The assembling properties of QDs thin films were characterized by SEM, AFM, optical microscope and photoluminescence spectroscope(PL).

A Study on the Development of a Mid-term Scheduling System for Shipbuilding Using ILOG (ILOG를 이용한 조선 중일정계획 시스템 개발에 관한 연구)

  • 우상복;김상훈;한형상;김기동;김훈주
    • Proceedings of the Korea Society for Simulation Conference
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    • 2001.05a
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    • pp.143-143
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    • 2001
  • 조선 산업에서의 이익 극대화를 위해서는, 공기 단축을 통한 매출 증대, 주어진 생산 자원(인력, 설비 등)의 효율적인 이용을 통한 생산비 절감이 필수적인 사안이다. 다시 말하면, 효율적인 자원의 이용으로 선박의 건조 공기를 줄임으로써 조선 산업에서의 이익 극대화를 도모할 수 있고 이는 효과적인 생산 계획과 관리를 통해 얻을 수 있다. 조선 산업에서의 생산 계획과 관리는 내업, 선행, 선내 등 선박 건조의 전 과정에서 이루어지고 있는데, 조선 산업은 타 산업에 비해 환경변화에 따른 단기간의 불확실성은 비교적 적은 반면에, 가공, 절단, 조립, 의장, 도장, 선행탑재, 탑재, 안벽 작업 등 다단계 제조 프로세스가 장기간에 걸쳐 상당히 복잡하게 구성되어 있다. 또한, 유연하게 적용할 수 있는 인적자원과 공정순서, 그리고 각종 시간적 공간적 자원 제약 등으로 인하여 효과적이고 일관된 생산 계획을 신속하게 수립하기가 어려울 뿐만 아니라, 주문 생산 방식이기 때문에 정확한 일정계획 데이터의 생성도 어려운 실정이다. 본 연구는, 조선의 혁신적인 생산관리 능력 향상을 지원하기 위한 "조선 통합 생산계획 시스템 개발" 에 관련된 연구이다. 본 연구에서는 조선 생산계획에 적합한 일정계획 방법론 및 엔진 소프트웨어를 활용하고 총체적인 생산계획 및 일정계획 업무의 개념 재정립을 통하여, 통합 최적화를 실시간에 지원하는 조선 최적 일정계획 시스템 구축에 궁극적인 목적을 두고 있다. 이를 위해 본 연구에서는 조선 프로세스와 일정계획 업무규칙을 분석하고 이를 바탕으로 "조선 최적 일정계획 시스템"을 개발하였다. 조선 최적 일정계획 시스템은 블록, PE, 탑재, 선내 단계의 일정계획 최적화와 What-if Simulation을 지원하기 위하여 ILOG Solver/scheduler로 구현하였으며, 구현된 시스템에 대해 실제 계획에서 사용하는 데이터를 대상으로 다양한 최적화 기능에 대한 실험을 실시하였다. 실제 데이터를 이용한 실험결과, 풀이시간과 최적해 측면 모두에서 비교적 만족할 만한 결과를 보여주었다.교적 만족할 만한 결과를 보여주었다.

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