• Title/Summary/Keyword: 대입열

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高張力鋼 熔接時의 問題점

  • 김영식
    • Journal of the KSME
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    • v.22 no.3
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    • pp.175-183
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    • 1982
  • 고장력 강재 용접시의 문제점으로 용접균열, 용접부의 취화, 라멜라테어에 관해 그 발생기구와 대책을 기술했다. 고장력강재 용접기조물의 신뢰성과 안전성을 확보하기 위해서는 설계, 시공 단계에서 이상의 문제점에 관한 종합적인 평가와 배려가 이뤄져야 한다. 고장력 강재는 그 강 도를 높이기 위해 각종 합금원소를 첨가하거나 조직 열처리를 행하고 있기 때문에 용접상에 어 려움이 따르고 있다. 따라서 보다 사용성능이 우수한 구조물을 얻기 위해서는 강도가 높으면서도 용접성이 우수한 고장력 강재의 개발이 선행되어야 한다. 우리나라에서도 현재 60Kg/mm$^{2}$급 고장력 장재가 생산되고 있거니와 앞으로 더욱 고장도의 대입열 용접용 강재의 개발에 많은 노력을 기울여야 할 것이다.

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Effect of the Groove Shape of Ultra Thick Box-Column with Center Segregation under High Heat Input for Corner Welding (중심 편석층이 있는 극후판 박스-칼럼의 대입열 코너이음 용접시 그루브 형상의 영향)

  • 최원규;이종봉;권영두;구남서
    • Journal of Ocean Engineering and Technology
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    • v.16 no.2
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    • pp.72-79
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    • 2002
  • In this study, time-dependent distributions of temperature and stresses, in the box-column welded from ultra thick plates with center segregation, has been analyzed by the commercial finite element package SYSWELD+, for several types and angles of groove. The major points of investigation are the optimum type and angle of groove that minimize weld stress specially at the center segregation, as well as temperature distribution, residual stresses and changes in the mechanical properties. The results can be summarized as follows; 1) Generally the thermal cycle at the root of groove exhibits relatively rapid cooling pattern, however, most of the other part weldment have a slow cooling pattern in all groove types. 2) Most of the micro-structures of weldment are composed of ferrite and pearlite, meanwhile we could find martensite and bainite locally a the root of the groove. 3) Optimum groove type for high heat input welding of box-column corner is a double groove type, and the optimum angle for the groove is 30~$45^{\circ}$ that minimize deformation and weld stress at the center segregation.

A study of the mechanical properties on the high heat input Electro Gas Welding process (대입열 EGW 용접부 물성에 대한 연구)

  • Seong Hui Jun;Gu Yeon Baek;Kim Gyeong Ju;Kim Dae Sun
    • Proceedings of the KWS Conference
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    • v.43
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    • pp.183-184
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    • 2004
  • High capacity container carrier has been considered for many decades to transport the more containers at the same time. Therefore, it is required for high capacity container ship to be applied thicker plate to accomodate a number of containers compared to that of general container ship. To maintain the same productivity of this thicker plate, new welding process should be considered. One of the process for vertical-up position is 2 electrodes EGW(Electro Gas Welding). 2 ectrodes EGW was applied and evaluated whether it can be applicable or not. The heat input used for 72mm thick plate was 520k11cm. from the mechanical test, it is considered that this process can be applicable, showing satisfaction of mechanical properties such as tensile strength, elongation and impact property.

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High Productive Welding Technologies for Large Container Ship (대형 컨테이너선 건조를 위한 고능률 용접기술)

  • Goo, Yeon-Baeg;Sung, Hee-Joon;Choi, Kee-Young;Kim, Kyeong-Ju
    • Special Issue of the Society of Naval Architects of Korea
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    • 2009.09a
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    • pp.80-86
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    • 2009
  • In order to improve productivity of large container ship construction, large heat input and/or high productive welding technologies are necessary. This can be achieved by the joint research and cooperation among steel maker, welding consumable company, welding equipment company and ship yards. Two electrodes SAW process is effective the plate butt welding and partial joint welding, while FGB welding process is for the connection of block to block joint. The higher strength and thicker steel is developed, the more reliable welding procedure such as two electrodes EGW including light weight welding equipment should be developed.

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Application of high heat input(wider bead width) for hull structural welding with semi-automatic FCAW (선체 반자동 FCAW 적용 시, 대입열(비드폭 확대) 용접 적용)

  • Nam, Seong-Gil;Jang, Tae-Won;Yun, Dong-Ryeol;Han, Jeong-Seok
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.142-143
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    • 2006
  • The use of hull structural steel with heavy thickness has been enlarging due to the increase of ship volume. High heat input welding methods like EGW, FGB and SAW tandem are applied in field of ship-building. However the application of high heat input methods is clearly limited because welding method to be most widely used is semi-automatic FCAW but heat input for FCAW is limited in order to obtain impact property at low temperature. This paper will introduce the application of 30mm bead width of FCW with Ni free & low Ni content.

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A Study on the Fatigue Characteristics of Accelerated Cooled TMCP Steel's Welded Joint with High Heat Input (가속냉각형 TMCP강재 대입열 용접부의 피로특성)

  • 윤중근;김희진
    • Journal of Welding and Joining
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    • v.6 no.1
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    • pp.28-34
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    • 1988
  • The fatigue test was carried out to evaluate the fatigue characteristics of the accelerated cooled (ACC) TMCP steel and its welded joint. From this study, it was confirmed that ACC TMCP steel has higher fatigue strength than conventional steels. After welding, however, the fatigue strength of ACC TMCP steel was deteriorated associated with HAZ softening when weld reinforcement was removed. On the other hand, with weld reinforcement, there is no effect of HAZ softening on the fatigue strength of welded joint because it is strongly dependant on the detail weld geometry i.e., stress concentration factor. Accordingly the fatigue strength of actual welded joint increases with decreasing the stress concentration factor of welded joint, regardless of HAZ softening.

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Tensile strength of thick plate welded joint with weld HAZ softening for hight heat input welding (대입열 용접에 의한 HAZ연화부를 갖는 극후판 용접이음부의 인장강도 평가)

  • Jang Tae-Won;Nam Seong-Gil;An Gyu-Baek
    • Proceedings of the KWS Conference
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    • 2006.05a
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    • pp.92-93
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    • 2006
  • In recent time there are vigorous requirement for the use of thick steel plate in various industrial fields including shipbuilding industry. Application of TMCP steel plates, especially, is increase progressively. As a welding process for thick steel plate assembly high heat input welding method is used. However, HAZ softening of TMCP steel plates has a possibility to reduce the strength of welded joint. In this study, therefore, tensile strength of TMCP welds had softened HAZ was examined using numerical calculation and experiment.

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Microstructures and Impact Properties of 500mm Single Pass Electrogas Weldment for EH36 TMCP steels (EH36 TMCP강의 50mm 1 패스 일렉트로가스 용접부의 조직 및 충격특성)

  • 이해우;고대은
    • Journal of Welding and Joining
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    • v.17 no.3
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    • pp.96-101
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    • 1999
  • Microstructures and mechanical properties of weldments were studied for EH36 TMCP higher-strength hull steel with electrogas welding jprocess. In case of a newly designed EH36 TMCP steel for large heat input welding process, the Microstructures of HAZ shows more narrow width of grain coarsed region than that of conventional EH36 TMCP weldments, the amount of acicular ferrite, which is beneficial to impact toughness, increased while the amount of grain-boundary ferrite decreased. Charpy V-notched impact tests show that a newly designed EH36 TMCP steel weldment satisfies all the requirement of specifications, especially at the fusion line +2mm where the conventional EH36 TMCP steel fails to exceed the requirement.

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A study on the Mechanical Properties in High Heat Input Welds of High Strength Steels (大入熱 高張力鋼 熔接部 의 機械的 特性 變化 에 關한 硏究)

  • 김영식;배차헌
    • Journal of Welding and Joining
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    • v.1 no.1
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    • pp.47-55
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    • 1983
  • The mechanical and microstructural properties in high heat input welds of home-made SM 50 high strength steels were investigated and compared with the manual shielded metal arc welds. Also, the fracture toughnesses of the simulated weld-bonds with various thermal cycles were quantatively examined in order to provide the basic data for further development of the high strength steels for high input welding. Main results obtained are as follows. (1) The embrittlement degree and the coarse grained region in high heat input welds appear to be extraordinarily large compared with the manual shielded metal arc welds, while the difference in change of nicrohardness is not so large in both welds. (2) The embrittleness in high heat input weld-bonds is mainly affected by the size of coarse grain rather than the microstructure. (3) The fracture toughness in high heat input weld-bonds can be improved by controlling the cooling rate from 800.deg.C to 500.deg.C rapidly.

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