• Title/Summary/Keyword: 단조성

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A Study on the Improvement of Machinability in Hot-Forged Aluminum Alloy Product(Al 7075) (알루미늄 합금(Al 7075) 절삭성 향상을 위한 열간단조 후처리 방법에 관한 연구)

  • 김진복;임학진;강범수
    • Journal of the Korean Society of Propulsion Engineers
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    • v.4 no.2
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    • pp.46-53
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    • 2000
  • Hot forging of aluminum alloy has the bad machinability due to continuous chip formation caused from the ductility The bad machinability requires a labor and a high cost to produce final products after hot forging. In industrial field, T4 heat treatment is performed to improve the machinability, and the annealing and the cold sizing are followed. In this study, a series of heat treatments are introduced during hot forging operation without T4 heat treatment after forming so that it improves the machinability with reduction of the number of operations and machining cost. Instead of T4 heat treatment, water cooling and air cooling are tried and compared to find out an optimum cooling condition

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The Study for ENHPP Software Reliability Growth Model based on Superposition Coverage Function (중첩커버리지 함수를 고려한 ENHPP 소프트웨어 신뢰성장 모형에 관한 연구)

  • Kim, Hee-Cheul;Shin, Hyun-Cheul
    • Convergence Security Journal
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    • v.7 no.3
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    • pp.7-13
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    • 2007
  • Finite failure NHPP models presented in the literature exhibit either constant, monotonic increasing or monotonic decreasing failure occurrence rates per fault. Accurate predictions of software release times, and estimation of the reliability and availability of a software product require quantification of a critical element of the software testing process : test coverage. This model called Enhanced non-homogeneous poission process (ENHPP). In this paper, exponential coverage and S-shaped model was reviewed, proposes the superposition model, which maked out efficiency application for software reliability. Algorithm to estimate the parameters used to maximum likelihood estimator and bisection method, model selection based on SSE statistics for the sake of efficient model, was employed.

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Sensitivity Analysis of a Bellows Expansion Joint subjected to Monotonic Loading Due to Structural Uncertainty (단조하중을 받는 벨로우즈 신축이음관의 구조적 불확실성에 의한 민감도 분석)

  • Son, Hoyoung;Lee, Jong-Ryun;Jeon, Bub-Gyu;Ju, Bu-Seog
    • Proceedings of the Korean Society of Disaster Information Conference
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    • 2023.11a
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    • pp.305-306
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    • 2023
  • 지반 침하 및 액상화 등에 따른 과도한 상대변위로 인한 매립배관 시스템의 손상을 저감시키기 위해 종종 벨로우즈 신축이음관은 사용된다. 벨로우즈 신축이음관의 성형과정에서 회선의 벽두께 감소와 같은 구조적인 불확실성이 발생할 수 있으며 특히, 벽두께 감소는 벨로우즈 신축이음관의 성능에 영향을 미칠 수 있다. 매립배관 시스템의 효율적인 유지관리를 위해 회선의 벽두께 감소에 의한 벨로우즈 신축이음관의 성능평가는 필요하다. 하지만 회선의 벽두께 감소가 벨로우즈 신축이음관의 성능에 미치는 영향을 조사하는 연구는 미미하다. 따라서 본 연구는 기초적인 연구로써 고충실도 유한요소 모델을 이용하여 단조하중을 받는 벨로우즈 신축이음관의 벽두께 감소에 의한 성능을 평가하고 민감도 분석을 수행하였다. 각 회선의 벽두께 감소를 20%로 적용하였을 때 최대하중은 약 3% 감소하는 것으로 나타났으며 2번 회선의 벽두께 감소가 최대하중 감소에 비교적 큰 영향을 미치는 것으로 나타났다.

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The Evaluation of Reliability and Forged Process Analysis on Non-weld Forged Steering Shaft (무용접 조향 축의 단조 공정 해석 및 신뢰성 평가 연구)

  • Rha, Wan Yong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.6
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    • pp.201-208
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    • 2013
  • Recently, there has been an active study about weight reduction for automotive. This study is prediction and evaluation of one pice type steering component, which is universial joint. Steering system is a core of major safe device in vehicle. Universial shaft adopted in steering system transmit steering torque between olumn and steering gear. Conventional universial shaft is produced by welding process because of geometric complexity. But welding process has some weakness such as deflection on surface, residual stress, and deteronration of material properties so it can deteriorate durability of vehicle.

A Study on Effect of Forming Parameters in Semi-Solid Forging by Rigid-Thermoviscoplastic Finite Element Method (강-열점소성 유한요소법을 이용한 반용융단조시 성형인자들의 영향에 관한 연구)

  • 윤종훈;김낙수;임용택;이준두
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.179-184
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    • 1998
  • Semi-solid forging can be applied in industry only with enough knowledge of the effects of the forming parameters related with the process and their exact control which can be obtained by empirical or numerical methods. In the current study, the effects of process variables on semi-solid forging are discussed based on mainly numerical results. Die preheating temperature, initial solid fraction of the workpiece, and die velocity were selected as process variables, and numerical analyses using a rigid-thermoviscoplastic finite element approach that considered the release of latent heat due to phase change were carried out. In the analyses, a proposed flow stress material characterization and a solid fraction updating algorithm were employed. The obtained results from numerical analysis are discussed and are compared with some experimental observations.

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대형 복합재 연소관 Boss용 Al 합금 국산화 개발

  • 손영일;임성택;은일상;장창범
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1995.05a
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    • pp.127-138
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    • 1995
  • 대형 복합재 연소관 금속 보스용 고강도 알루미늄 합금 7175-T74를 개발하기 위하여, 고순도 7175 합금을 이용하여 링롤 단조법으로 대형링을 제조하였으며, 열처리와 가공 조건을 정밀제어한 특수공정을 적용하여 기존의 재료와 재질 특성을 비교 분석하였다. 분석결과 특수공정의 7175S-T74는 기존의 7175-T74 및 7075-T73에 비해 2차상 입자의 분률이 작고, 동일한 SCC특성(38% IACS) 수준에서 강도와 파괴인성이 동시에 증가한 이상적인 강도-인성-SCC 조합특성을 가졌다. 이는 특수공정에서의 고온열처리에 의한 2차상 입자의 재고용과 그에 따른 석출량 증가 때문이며, 결국 7175 합금, 링롤단조 그리고 T74 특수공정을 조합 적용하면 구조적 신뢰성과 경제성 면에서 유리한 보스용 대형링을 개발할 수 있다.

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An Evaluation of Bending Fatigue Strength for Cold Forged Bevel Gear (냉간단조 베벨기어의 굽힘피로강도 평가)

  • 김재훈;사정우;김덕회;이상연
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.1
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    • pp.61-67
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    • 2000
  • Gears are the most commonly used parts in automotive and industrial applications. One of most common modes of gear failures is tooth breakage, which is usually produced by the bending fatigue failure. It is important to manufacture the gears which can withstand the applied stresses in view of safety and economic requirement. This paper deals with bending fatigue strength for cold forged bevel gear. Especially, to compare fatigue characteristics for manufacturing processes difference, bending fatigue tests of bevel gears made by three different processes respectively. Results indicate that the fatigue strength of bevel gear is improved by cold forging process. Intergranular fracture is found on fatigue fracture surface, and dimples are observed on final fracture surface. The fatigue failure cannot be considered as a deterministic quantity, but must be characterized statistically. This study proposes a method to estimate bending fatigue lift of the bevel gear using the probability-load-life and Weibull analysis.

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