• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.03a
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• pp.22-25
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• 1999

'There are a lot of process variables, exerted influence on the formability of products, in deep drawing process. Particularly, it is important that the punch and die shape radius of the process variables. Though researches have been performed on the deep drawing of sheet metal forming, like this study, but it is insufficient the actual circumstances that researches for process variables of the non-axisymmetric deep drawing products. In this study, An effect on thickness distribution is grasped as alteration of the punch and die shape radius in the process of non-axisyrnmetric deep drawing products, and then the optimal punch and die shape radius were presented, they were verified by the numerical analysis method (FEM).

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.03b
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• pp.70-76
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• 1999

Recently most of researches for deep drawing process using sheet metal have been performed on the formability of axisymmetric shape but there have not been any concrete reports on the formability of non-axisymmetric shape In addition the conventional shape radius of the punch and die has been determined by the trying-and-error using industrial experimence and post processing test and only approximate shape radius of the punch and die has been determined by the trying-and-error using industrial experience and post processing test and only approximate shape radius of the punch and die has been present So in this study the optimal shape radius of the punch and die in deep drawing process with biaxisymmetric blank shape would be proposed. Through the deep drawing experiment it is found that in order to obtain the optimal products especially shape radius of the punch and die in all processes is very important.

• Journal of the Korea institute for structural maintenance and inspection
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• v.10 no.1
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• pp.205-215
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• 2006

In this study 3-D shell FEM model was applied to analyze the behavior of curved steel box girders stiffened by diaphragms. The reliability of the analytical method has been proved by comparing with the existing results. It was also found from this analysis that main factors affecting a distortional stress are length of a girder, curvature of the girder, and spacing of diaphragms. A modelled bridge with 30m of span length and 40m of radius was analyzed to find an optimum spacing of diaphragm, and as a result of applying different spacings, 5m was found to be most appropriate to control the stress ratio regulated by specifications. In the effect of diaphragm shape, the rhamen-typed diaphragm is found to be more effective than the fully filled-up one in the range of opening ratio of 0.4 to 0.6. But, the fully filled-up diaphragm had more efficiency in terms of reducing the distortional stress than X-truss typed diaphragm.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1993.04b
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• pp.44-48
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• 1993

산업현장에서부터 실생활용품에 이르기까지 각종판재를 소재로하여 제작하는 가공품은 종류나 수가 매우 많다고 할수 있다. 이러한 제품들을 제작 하기 위해 여러단계의 성형 공정을 거치게 되며 원만한 성형공정 을 수행하기 위한 적절한 판재성형 제어방법으로써 다이곡률 반경의 변화나 블랭크홀딩가압정도의 부분적 변화로 드로잉률을 향상시키는 방법도 있으나 이보다 판재의 성형공정 제어방법에서 공구사이 상하에 비드 를 설치하여 판재를 성형할 경우 성형공정후 제품의 두께 분포가 비교적 균일해지고 드로잉의 마찰저항을 부분적으로 증가시키며 판재성형중 미끄럼 저항의 균형을 이루어 성형시킬 판소재가 절감도며 또한 성형중 주름을 억재하여 드로잉률을 향상시킨다. 다른 방법에 비해 비드는 설차가 간단해서 적절한 형상의 bead set을 선정하여 산업현장에서 실제 사용하고 있으며 또한 소재가 비드를 통과한후 탄성역에서 소성역으로 전환되기에 성형공정 이후 스프링백 현상으로인한 제품형상의 치수가 변하는 현상을 방지하는 효과도 기대할수 있다. 따라서 본 연구에서는 자동차용판재인 아연도금피막 강판으로 실험한 결과와 비드 이론식을 고찰해 보고자 한다.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2000.04a
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• pp.92-95
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• 2000

In order to obtain the optimal products in deep drawing process elliptical deep drawing tests were carried out with several shape radii of the punch and die. As parameters on testing shape radii of the punch and die were selected, In addition the conventional shape radii have been determined by trial=and-error using industrial experience and post processing test and only approximate shape radii of the punch and die have been presented. The optimal shape radii of the punch and die in elliptical deep drawing process with biaxisymmetric blank shape are proposed. In this study we suggest the appropriate conditions to be applicable to the catual manufacturing processes through the experiment and finite element method.

• Transactions of the Korean Society of Mechanical Engineers
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• v.12 no.3
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• pp.397-408
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• 1988

The study is concerned with the theoretical and experimental investigation of the elliptical bulge test. The elliptical bulge test is analyzed by using a rigid-plastic finite element method incorporating large deformation and normal anisotropy. Thin elliptical diaphragms of mild steel are bulged for three aspect ratios. The contact problem the die round and the sheet is successfully solved by using a skew boundary condition. It is shown that the proper consideration of die radius and normal anisotropy is very significant. The relation between bulging pressure and deformation is obtained. It has been found that the pole is nearly under proportional straining during deformation. The instability criterion by maximum load condition enables the effective prediction of instability pressure. The computional results are in good agreement with experimental results and to be very useful for a better understanding of the elliptical bulge test.

• Journal of Korean Society of Steel Construction
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• v.19 no.6
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• pp.559-573
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• 2007

Orthotropic steel decks are manufactured by welding thin plates therefore it is inevitable that there are abundant works of welding process. On connection of transverse rib web, crossing point of longitudinal rib, transverse rib and deck plate and cut-out parts of transverse rib are the significant position of stress concentration because of out of plane and oil-canning deformation caused by longitudinal rib distortion with shear force and distortion. At the current research, the crossing point where the orthotropic steel decks's effect of improving fatigue performance are high, not placing scallop and diaphragm which have same plane with transverse rib placed inside of longitudinal rib at the same time, the reduce effects of stress concentration at the cut-out section and the crossing are high. Especially the installation of the diaphragm causing great effects based on research results to stress concentration appearance reduce effects at the cut-out section, putting radius of curvature of the diaphragm's top and bottom as a target, as a result of carrying out the parametric analysis an optimal diaphragm form that has great effects in fatigue performance came to a conclusion. Also based on optimal diaphragm form, an advantage of the diaphragm optimal setting position for improvement of the fatigue performance came to a conclusion.