• Transactions of the Korean Society of Mechanical Engineers A
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• v.36 no.12
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• pp.1543-1549
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• 2012

This study focuses on the state space model and the design of a state observer for the slip dynamics between rolls in STS cold cluster mills. First, a mathematical model of the roll slip is given as a nonlinear differential equation. Then, by using a Taylor series expansion, it is linearized as a state space model. Next, by using Gopinath's algorithm, a minimal-order state observer based on the state space model is designed to estimate the angular speed of all idle rolls except for an actuated roll that is measureable. Finally, a computer simulation is used to validate that the proposed state space model very well describes slip dynamics between, and moreover, the state observer very well estimates the angular speed of the idle roll.

• Proceedings of the Korea Society for Energy Engineering kosee Conference
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• 1998.05a
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• pp.153-158
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• 1998

현재 변압기 철심 재료는 주로 방향성 전기 강판이 사용되고 있으며, 우수한 자기유도 특성과 낮은 철손이 중요한 요건이다. 방향성 전기강판은 약 3%Si을 함유하며 2차 재결정에 의해 {100}<001> Gross texture로 배향된다. 극박 3%Si-Fe의 2차 재결정에 미치는 냉간 압연율의 효과에 대한 연구결과 보고는 거의 없다. 본 연구의 목적은 다단 냉간압연에 의해 제조되는 박판 3%Si-Fe strip의 자기유도에 미치는 최종 냉간 압연율의 효과를 밝히는 것이다. (중략)

• Transactions of Materials Processing
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• v.21 no.7
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• pp.426-431
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• 2012

The work roll of a Sendzimir mill has a small diameter in comparison to its length, so it is easily deformed by the rolling pressure. It also has a complex back up roll system, so it is difficult to analyze the roll deformation. For this reason in Part I we have developed a model which predicts the radial displacement of the roll. In this paper, we apply the model to a Sendzimir mill and propose a new model for the prediction of the deformed roll profile in a Sendzimir mill. The prediction accuracy of the new model is demonstrated through comparison of the predictions from the FE model.

• Transactions of Materials Processing
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• v.21 no.7
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• pp.420-425
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• 2012

A new model is suggested for the prediction of radial displacements of a roll in order to analyze multi-high rolling mills. The model was developed from predictions based on finite element simulations. This model utilizes the compliance coefficient, which is expressed as a function of three dimensionless parameters, and is approximated by using the same interpolation function as used in the finite element method. The prediction accuracy of the model is demonstrated through comparison with the predictions from the FE model.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.19 no.12
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• pp.1252-1259
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• 2009

Due to the international competition and global pressure, the roll speed is increased. However, higher speeds increase the power density in the process as well as the plant's potential to react with vibrations. Under certain operating conditions, vibrations may occur, which again cause chattermarks, strip rupture or coil break fault. The appropriate condition monitoring is needed to improve product quality and availability. The aim of condition monitoring is to reduce maintenance costs, increase productivity and improve product quality. This paper proposes a condition monitoring tool designed for the classification of coil break fault. This method is used to cold rolling mill for faults monitoring based on vibration and motor current signals. The results show that the performance of classification has high accuracy based on experimental work.

• Journal of the Korean Magnetics Society
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• v.21 no.2
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• pp.77-82
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• 2011

The use of soft magnetic materials have been increasing in the various industrial fields according to the increasing demand for high performance, automatic, miniaturing equipments in the recent our life. In this study, we investigated the effect of factors on the core loss and magnetic properties of electrical steel and soft magnetic composites. Furthermore, we reviewed the major efforts to reduce the core loss and improve the soft magnetic properties in the two main soft magnetic materials. Domain purification which results from reduced density of defects in cleaner electrical steels is combined with large grains to reduce hysteresis loss. The reduced thickness and the high electrical conductivity reduce the eddy current component of loss. Furthermore, the coating applied to the surface of electrical steel and texture control lead to improve high permeability and low core loss. There is an increasing interest in soft magnetic composite materials because of the demand for miniaturization of cores for power electronic applications. The SMC materials have a broad range of potential applications due to the possibility of true 3-D electromagnetic design and higher frequency operation. Grain size, sintering temperature, and the degree of porosity need to be carefully controlled in order to optimize structure-sensitive properties such as maximum permeability and low coercive force. The insulating coating on the powder particles in SMCs eliminates particle-to-particle eddy current paths hence minimizing eddy current losses, but it reduces the permeability and to a small extent the saturation magnetization. The combination of new chemical composition with optimum powder manufacturing processes will be able to result in improving the magnetic properties in soft magnetic composite materials, too.