• Korean Chemical Engineering Research
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• v.50 no.2
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• pp.264-269
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• 2012

Die slide injection marvelously reduces the cost and time in processing plastic products because they can simplify the conventional process through eliminating additional process. However, this process must resolve some defects like whitening, resin infiltration, blowhole, resin overflow, etc. In this study, the process parameters of the injection molding are optimized by using the finite element method and Taguchi method. The injection molding analysis is simulated by employing the Moldflow insight 2010 code and the 2nd injection is by adopting the Multi-stage injection code. The process parameters are optimized by using the $L_{16}$ orthogonal array and smaller-the-better characteristics of the Taguchi method that was used to produce an airtight container (coolant reservoir tank) from polypropylene (PP) plastic material.rodanwhile, the optimum values are confirmed to be similar in 95% confidence and 5% significance level through analysis of variance (ANOVA). rooreover, new products and old products were compared by mdasuring the dimensional accuracy, resulting in the improvement of dimensional stability more than 5%.

• Proceedings of the Korean Ceranic Society Conference
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• 2003.04a
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• pp.133.2-133
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• 2003

• Composites Research
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• v.29 no.1
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• pp.7-15
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• 2016

The quality of polymeric automotive parts depends highly on an injection molding process, which causes various defects, such as warpage, sink marks, weld lines, shrinkage, residual stress, etc. This study is to determine the optimum processing parameters, such as packing pressure, mold temperature, melting temperature, and packing time for the manufacture of polycarbonate buttons in cars on the basis of FEM, the Taguchi method, and analysis of variance (ANOVA). As a result, the optimum processing parameters of buttons made of polycarbonate material were obtained as follows: 140 MPa of packing pressure, $105^{\circ}C$ of mold temperature, $292.5^{\circ}C$ of melting temperature and 1 second of packing time. A gain of S/N (signal to noise) ratio, 10.2, was obtained with the optimum values. Moreover, the melting temperature was found to be the most significant factor followed by the mold temperature.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.17 no.2
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• pp.104-109
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• 2008

Nowadays, the researches for improving LCD manufacturing process and reducing cost are getting accelerated and additionally new types of process are widely developed. In this situation, APEM(Anti Photo Exposure Method) which does not need photo-lithography is realized as one of possible alternative of LCD process. APEM makes LCD pattern by stamping and it can reduce the process cost and process time because of its simplicity. But optical alignment between pattern glass and target glass is very critical fact to realize the precise patterns. So, the analysis of deflection of large size of glass is carried out and design of experiment method is applied for optimal design of jig.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 1998.04a
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• pp.568-574
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• 1998

A systematic procedure for designing a direct-radiator-type loudspeaker has been developed, based on a numerical vibro-acoustic analysis and the Taguchi method. The finite-element model of the speaker cone has been used to calculate the vibration response of the cone excited by the voice coil. The vibration response of the speaker cone has been used as a boundary condition for the acoustic analysis, and the acoustic frequency characteristics of the loudspeaker have been calculated by the boundary element method. The numerical model has been confirmed by comparing the numerical results with experimental ones obtained in an anechoic chamber. Some design parameters contributing dominantly to the acoustic characteristics have been selected by using the Taguchi method, and the variations of the acoustic characteristics due to the changes of the parameter values have been examined using the numerical model.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.10 no.1
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• pp.129-136
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• 1998

Pressure drop and heat transfer characteristics of a periodically fully developed flow in the flat channel with protrusions are investigated. The effects of shape and location of protrusion on the pressure drop and heat transfer are numerically analyzed in the present study. Taguchi method is used to optimize these parameters. It is found that the ratio of the height of protrusion to channel height shows larger influence on the pressure drop and heat transfer than the ratio of the length of protrusion to module length. As the height of protrusion increases, pressure drop and heat transfer increase, but if the height of protrusion exceeds 2/3 of the channel height, there is a substantial pressure drop. The results also show that the optimal length and height of protrusion are half of the module length and half of the channel height, respectively.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.769-773
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• 2001

Linear hydrostatic bearings have high stiffness, high damping and excellent guided motion straightness, and thus they are suitable for high precision machine tools. This paper describes the procedure for design and test of a high precision stamping press with vertical hydrostatic bearings. For a hydrostatic bearing set designed and manufactured, measurements were made for the straightness, repeatability and stiffness. They are found to be 1.36$\mu\textrm{m}$/100mm, 0.19$\mu\textrm{m}$/100mm and 1, 261N/$\mu\textrm{m}$ respectively. Based upon the experiences with the hydrostatic bearing, an improved design of the precision press is proposed.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.5 no.3
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• pp.23-28
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• 2006

The focus of this study is placed on the enhancement of flatness for the shielded slot plate, one of main components of the MCFC stack. The shielded slot plate is to get curvature during manufacturing process since it is produced by forming operation from only one side of it. Therefore, a correction die is proposed to place just after the main die to apply unbending on the curved plate to get almost flat product. In the design for the correction die, four kinds of design factors are selected to study which factor is the most influencing one affecting the flatness of the plate. From the experimental results using Taguchi method, it has been revealed that the Young's modulus of urethane die is the most critical factor.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2010.05a
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• pp.535-536
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• 2010

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2000.11a
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• pp.65-66
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• 2000