• Korean Chemical Engineering Research
• /
• 제50권2호
• /
• pp.264-269
• /
• 2012

플라스틱 제품의 다이슬라이드식 사출성형은 기존 사출공법의 부가공정을 삭제하여 제품 생산에 요구되는 비용과 시간을 현저히 줄여준다. 그러나 다이슬라이드식 사출성형은 사출제품의 백화, 수지침투, 기공, 수지넘침 등의 결함들을 해결해야한다. 본 연구에서는 사출성형의 공정파라미터들을 유한요소법과 다구치법을 사용하여 최적화하고자 한다. 사출 성형해석은 Moldflow insight 2010 코드로 해석하며 2차 사출에서는 다단 사출코드를 적용한다. 폴리프로필렌(PP)을 밀폐용기인 냉각수 보조탱크로 성형할 때 사용하는 공정파라미터들은 다구치법의 망소특성과 $L_{16}$ 직교배열을 사용한 실험계획을 통해 최적화된다. 한편 최적값은 유의수준 5% 수준의 분산분석을 통해 타당성을 검증한다. 그리고 최적화 조건에서 성형된 제품과 기존 제품의 치수정확도를 비교한 결과 치수안정성이 5% 이상 개선됨을 확인하였다.

• 한국세라믹학회:학술대회논문집
• /
• 한국세라믹학회 2003년도 춘계총회 및 연구발표회 초록집
• /
• pp.133.2-133
• /
• 2003

• Composites Research
• /
• 제29권1호
• /
• pp.7-15
• /
• 2016

고분자 재료로 된 자동차부품들은 주로 사출성형으로 제작되며, 이 과정에서 뒤틀림, 침전 흔적, 용입선, 수축, 잔류응력 등의 결함이 발생한다. 본 연구를 통해서 이들 결함을 제거할 수 있는 차량용 폴리카보네이트 버튼의 사출성형 공정변수를 실험계획법을 이용하여 최적화 하였다. 공정변수로는 충전압력, 금형온도, 용융온도, 충전시간을 고려했으며 FEM, 다구치법, ANOVA를 사용하여 해석하고 최적화 하였다. 최적화 결과, 충전압력은 140 MPa, 금형온도는 $105^{\circ}C$, 용융온도는 $292.5^{\circ}C$, 충전시간은 1초, 등의 공정변수 값을 얻었으며, 10.2의 S/N 비를 얻었다. 수지의 용융온도가 가장 큰 영향을 미치며, 그 다음으로 금형의 온도였다.

• 한국공작기계학회논문집
• /
• 제17권2호
• /
• pp.104-109
• /
• 2008

Nowadays, the researches for improving LCD manufacturing process and reducing cost are getting accelerated and additionally new types of process are widely developed. In this situation, APEM(Anti Photo Exposure Method) which does not need photo-lithography is realized as one of possible alternative of LCD process. APEM makes LCD pattern by stamping and it can reduce the process cost and process time because of its simplicity. But optical alignment between pattern glass and target glass is very critical fact to realize the precise patterns. So, the analysis of deflection of large size of glass is carried out and design of experiment method is applied for optimal design of jig.

• 한국소음진동공학회:학술대회논문집
• /
• 한국소음진동공학회 1998년도 춘계학술대회논문집; 용평리조트 타워콘도, 21-22 May 1998
• /
• pp.568-574
• /
• 1998

A systematic procedure for designing a direct-radiator-type loudspeaker has been developed, based on a numerical vibro-acoustic analysis and the Taguchi method. The finite-element model of the speaker cone has been used to calculate the vibration response of the cone excited by the voice coil. The vibration response of the speaker cone has been used as a boundary condition for the acoustic analysis, and the acoustic frequency characteristics of the loudspeaker have been calculated by the boundary element method. The numerical model has been confirmed by comparing the numerical results with experimental ones obtained in an anechoic chamber. Some design parameters contributing dominantly to the acoustic characteristics have been selected by using the Taguchi method, and the variations of the acoustic characteristics due to the changes of the parameter values have been examined using the numerical model.

• 설비공학논문집
• /
• 제10권1호
• /
• pp.129-136
• /
• 1998

Pressure drop and heat transfer characteristics of a periodically fully developed flow in the flat channel with protrusions are investigated. The effects of shape and location of protrusion on the pressure drop and heat transfer are numerically analyzed in the present study. Taguchi method is used to optimize these parameters. It is found that the ratio of the height of protrusion to channel height shows larger influence on the pressure drop and heat transfer than the ratio of the length of protrusion to module length. As the height of protrusion increases, pressure drop and heat transfer increase, but if the height of protrusion exceeds 2/3 of the channel height, there is a substantial pressure drop. The results also show that the optimal length and height of protrusion are half of the module length and half of the channel height, respectively.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2001년도 춘계학술대회 논문집
• /
• pp.769-773
• /
• 2001

Linear hydrostatic bearings have high stiffness, high damping and excellent guided motion straightness, and thus they are suitable for high precision machine tools. This paper describes the procedure for design and test of a high precision stamping press with vertical hydrostatic bearings. For a hydrostatic bearing set designed and manufactured, measurements were made for the straightness, repeatability and stiffness. They are found to be 1.36$\mu\textrm{m}$/100mm, 0.19$\mu\textrm{m}$/100mm and 1, 261N/$\mu\textrm{m}$ respectively. Based upon the experiences with the hydrostatic bearing, an improved design of the precision press is proposed.

• 한국기계가공학회지
• /
• 제5권3호
• /
• pp.23-28
• /
• 2006

The focus of this study is placed on the enhancement of flatness for the shielded slot plate, one of main components of the MCFC stack. The shielded slot plate is to get curvature during manufacturing process since it is produced by forming operation from only one side of it. Therefore, a correction die is proposed to place just after the main die to apply unbending on the curved plate to get almost flat product. In the design for the correction die, four kinds of design factors are selected to study which factor is the most influencing one affecting the flatness of the plate. From the experimental results using Taguchi method, it has been revealed that the Young's modulus of urethane die is the most critical factor.

• 한국소음진동공학회:학술대회논문집
• /
• 한국소음진동공학회 2010년도 춘계학술대회 논문집
• /
• pp.535-536
• /
• 2010

• 한국표면공학회:학술대회논문집
• /
• 한국표면공학회 2000년도 추계학술발표회 초록집
• /
• pp.65-66
• /
• 2000