• Title/Summary/Keyword: 다구찌실험 계획법

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Optimization of Geometric Dimension & Tolerance Parameters of Front Suspension System for Vehicle Pulls Improvement (차량 쏠림 개선을 위한 전륜 현가시스템의 기하공차 최적화)

  • Kim, Yong-Suk;Jang, Dong-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.9
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    • pp.903-912
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    • 2009
  • This study is focused on simulation-based dimensional tolerance optimization process (DTOP) to minimize vehicle pulls by reduction of dimensional variation in front suspension system. In previous studies, the effect of tires and wheel alignment sensitivity have mainly been investigated to eliminate vehicle pulls in nominal design condition without allocating optimal tolerance level for selected components, among various factors regarding vehicle pulls such as vehicle design parameters, vehicle weight balance, tires, and environmental factors. Unfortunately, there are wide variations in the real vehicle, and these have impacted actual vehicle pulls, especially wheel alignment effects from suspension geometry variation has not been considered in the previous studies. In the tolerance design of suspension, tolerance variables with the uncertainty such as parts dimensional variation, assembly process, datum position and direction, and assembly tool tolerance has a great influence on the variation of the suspension dimensional performances. This study introduces total vehicle pull prediction model in considering major key factors for vehicle pull sensitivity. The Monte Carlo-based tolerance analysis model using Taguchi robust method is developed to optimize dimensional tolerance parameters, satisfying on the target variation level.

Application of Design of Experiment Optimum Working Condition in Flat End-Milling (평면 엔드밀의 최적 가공조건을 위한 실험계획법의 적용)

  • Lee, Sang-Jae;Bae, Hyo-Jun;Seo, Young-Baek;Park, Heung-Sik;Jun, Tae-Ok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.3
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    • pp.20-25
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    • 2003
  • The End-milling has been widely used in the industrial world because it is effective to cutting working with various shape. Recently the end-milling is demanded the high-precise technique with good surface roughness and rapid manufacturing time for precision machine and electronic elements. The cutting working of end-milling such as, cutting direction, revolution of spindle, feed rate and depth of cut have an effect on optimum surface roughness. This study was carried out to decide the working condition for optimum surface roughness and rapid manufacturing time by design of experiment and ANOVA. From the results of this study, the optimum working condition for end milling is upward cutting in cutting direction, 600rpm in revolution of spindle, 240mm/mm in feed rate, 2mm in axial depth of cut and 0 25mm in radial depth of cut. The design of experiment has become an useful method to select optimum working condition mend-milling.

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Optimization of Design Parameters for Steel Grating Using Taguchi Method Considering Rigidity and Drainage Efficiency (다구찌기법 기반의 강성과 배수능력 관계를 고려한 스틸그레이팅의 설계변수 최적화)

  • Kim, Woo-Tae;Lee, Se-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.8
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    • pp.905-910
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    • 2014
  • The steel grating discussed in this study is a drain cover that enhances the rigidity of the steel frame using an inclined inflow tract for wastewater, facilitates smooth drainage, and prevents the escape of bad smell from the drain. Recently, the urban problem of bad smell in sewerage lines has been hindering the improvement of living standards. Moreover, the frequent failure of existing products deters bad smell prevention measures and results in administrative power and budget wastage. The pressure to reduce budgets propels the increased demand for functional steel grating. Thus, this study focused on optimizing the design parameters of a steel grating by simultaneously considering its rigidity and drainage efficiency.

Preparation of Nano Flexible Vesicles Encapsulating Adenosine and Composition Optimization by Taguchi Method (아데노신을 포집한 나노 플렉시블 베시클 제조 및 다구찌 방법에 의한 조성의 최적화)

  • Lee, Seo Young;Jin, Byung Suk
    • Applied Chemistry for Engineering
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    • v.30 no.4
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    • pp.487-492
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    • 2019
  • Nano flexible vesicles encapsulating an adenosine, an active ingredient for anti-wrinkle, were prepared for the transdermal delivery. The nano flexible vesicle is usually composed of phospholipid, ethanol, and lysolecithin, which is a type of liquid crystalline one made by dispersing the liquid crystalline phase formed through a hydration process into a water phase. In this study, the Taguchi method, one of the experimental design methods, was applied to investigate the factors affecting the vesicle droplet size. Signal to noise (S/N) ratios for the smaller the better characteristics of vesicle droplet size were calculated using the Taguchi orthogonal array. The composition of ethanol and lysolecithin in the vesicle constituents and the amount of aqueous solution added in the hydration process were main factors that had a great effect on the vesicle droplet size and ANOVA test showed that these factors were significant at 95% confidence level.

Process Design of Trimming to Improve the Sheared-Edge of the Vehicle Door Latch based on the FE Simulation and the Taguchi Method (유한요소해석 및 다구찌법을 이용한 자동차 도어 래치의 전단면 품질 향상을 위한 트리밍 공정 설계)

  • Lee, Jung-Hyun;Lee, Kyung-Hun;Lee, Seon-Bong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.11
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    • pp.483-490
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    • 2016
  • Automobile door latch is a fine design and assembly techniques are required in order to produce them in a small component assembly shape such as a spring, injection products, a small-sized motor. The door latch is fixed to not open the door of the car plays an important role it has a direct impact on the driver's safety. In this study, during trimming of the terminals of the connector main components of the car door latch, reduce rollover and conducted a research to find a suitable effective shear surface. Using the Taguchi method with orthogonal array of Finite Element Analysis and optimal Design of Experiments were set up parameters for the shear surface quality of the car door latch connector terminals. The design parameters used in the analysis is the clearance, the radius, and the blank holding force, the material of the connector terminal is a C2600. Trimming process optimum conditions suggested by the analysis has been verified by experiments, the shear surface shape and dimensions of a final product in good agreement with forming analysis results.Taguchi method from the above results in the optimization for the final rollover and effective shear surface improved for a vehicle door latch to the connector terminal can be seen that the applicable and useful for a variety of metal forming processes other than the trimming process is determined to be applicable.

Impact and Fire Retardant Properties of Flax Fiber Reinforced Nanoclay Composites by Taguchi Method (다구치 기법을 사용한 나노클레이가 첨가된 아마섬유 강화 복합재료의 충격 거동 및 연소 특성)

  • Won, Cheon;Kim, Jin-Woo;Lee, Dong-Woo;Kim, Byung-Sun;Song, Jung-Il
    • Composites Research
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    • v.26 no.3
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    • pp.189-194
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    • 2013
  • This paper deals with the study of mechanical properties and impact energy absorbed by composites, made by using thermoplastic and thermoset as matrix, flax fiber and nanoclay as reinforcements. The nanoclay was sprayed on the fiber laminate directly after mixing with ethanol. This experiment designed by Taguchi method and have variable factors, i.e three types of fiber direction(F), three different nanoclay wt%(N) and three spray gun hole shapes(S). According to these conditions, composites were made and the optimum conditions were found to be F1N3S1, F1N2S1, F1N2S1 and F3N2S1 for thermoplastic, and F1N3S2, F1N3S2, F1N2S2 and F3N2S1 for thermoset which were matched with tensile strength, modulus, total impact absorbed energy and heat release rate respectively.

The effect of coating wire on the performance of wire electrical discharge machining (코팅와이어가 와이어 방전가공 특성에 미치는 영향)

  • 임세환;김준현;김주현
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.2
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    • pp.177-185
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    • 2004
  • The machining performance of wire electrical discharge machining(WEDM), such as cutting speed, surface roughness and straightness depend on the electrode, and the machining parameters are diverse and affect each other. Therefore operator must have a lot of experiences of the parameter for the better machining performance in WEDM. An approach to minimize the time for determining of parameters setting is proposed. Based on the Taguchi method, the significant factors affecting the machining performance are determined. Types of electrodes are arranged at inner array in tables of orthogonal arrays so that we can estimate machining performances of each electrode. Coating wire shows better performances than brass wire in cutting speed but it produces poor surface roughness, and two wires shows similar performance in straightness

Experimental study for the process conditions of abrasive jet machining by Taguchi method (Taguchi 실험계획법을 이용한 미세입자 분사가공조건 획득에 관한 연구)

  • 박동진;이인환;고태조;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.379-382
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    • 2004
  • Abrasive jet machining (AJM) has a large number of parameters such as powder flow rate, air pressure, diameter of abrasive, stand off distance, material hardness and fracture toughness, etc. It is not easy matter to control those parameter. To achieve high accurate machining, in this study, Taguchi method was used to select process parameters. The objective of the optimization was to get higher material removal rate (MRR). From the experiments and analysis, some process parameters were found to make efficient machining.

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Optimal Design for the Increment of Ion Current in Spherically Convergent Beam Fusion Device (이온전류 증대를 위한 구형 집속 빔 핵융합 장치의 최적 설계)

  • Ju, Heung-Jin;Kim, Bong-Seok;Hwang, Hui-Dong;Park, Jeong-Ho;Choi, Seung-Kil;Ko, Kwang-Cheol
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.1366-1367
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    • 2008
  • 구형 집속 빔 핵융합 장치에서 발생되는 중성자 생성률은 이온전류의 크기에 크게 의존한다. 본 논문에서는 이온전류의 크기를 증가시키기 위해 구조 설계에 주로 이용되는 다구찌 실험계획법을 이용하여 최적의 설계 조건을 계산하였다. 최적화를 위해 그리드 음극 형상의 결정인자 및 압력을 설계 변수로 선택하였고, 설계변수가 이온전류의 크기에 미치는 영향력을 분석하여 최적의 조건을 도출하였으며, 예측된 최적 조건 변수값을 적용하여 효과를 검증하였다. 최적 모델로부터 더 큰 이온전류를 얻을 수 있었으며, 이는 더 깊은 포텐셜 우물에서 측정되었다.

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A study on the improvement in Noise figure of LNA using inductor included PGS (PGS 구조를 포함한 인덕터를 이용한 LNA의 잡음 지수 향상에 관한 연구)

  • Ko, Jae-Hyeong;Jung, Hyo-Bin;Hyun, Paek;Kim, Hyeong-Seok
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.1410-1411
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    • 2008
  • 본 연구에서 인덕터에 PGS를 삽입함으로써 인덕터의 품질계수를 향상하여 LNA의 잡음 지수 특성 향상에 대해 연구하였다. 인덕터의 품질계수를 향상시키기 위해 다구찌 실험계획법을 이용하여 인덕터에 삽입되는 PGS의 도체 면적이 최소화 할수록 품질계수를 높일 수 있다. PGS가 없는 인덕터와 PGS를 삽입한 인덕터를 LNA에 적용 시뮬레이션 하였다. PGS가 없는 인덕터 보다는 PGS가 있는 인덕터를 사용함으로써 LNA의 전력 이득과 잡음 지수 특성을 향상시킬 수 있음을 확인하였다.

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