• 제목/요약/키워드: 다구찌실험 계획법

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다구찌기법에 의한 형상오차 평가 및 최적화 (Evaluation and optimization of geometric error by using Taguchi method)

  • 지용주;곽재섭;하만경
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 춘계학술대회 논문집
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    • pp.298-303
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    • 2004
  • parameters in surface grinding. Taguchi method which is one of the design of experiments has been introduced in achieving the aims. The process parameters were the grain size, the wheel speed, the depth of cut and the table speed. The effect of the process parameters on the geometric error was examined and an optimal set of the parameters was selected to minimize the geometric error within the controllable range of the used grinding machine. The reliability of the results was evaluated by the ANOVA.

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다구찌 기법을 이용한 엔드밀 가공시 최적 표면거칠기를 위한 가공조건선정 (Optimum Working Condition of Surface Roughness for End-Milling Using Taguchi Design)

  • 이상재;배효준;전태옥;박흥식
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.553-556
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    • 2003
  • End-milling have been used in the industrial world because it is very effective to the manufacture of mechanical parts with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in aircraft, automobile part and molding industry. Therefore this study carried to decide the optimum cutting condition for surface roughness and rapid manufacturing time using design of experiment and ANOVA. From the results of experimentation, surface roughness have an effect on cutting direction, spindle speed and depth of cut. And then the optimum condition used Taguchi design is upward cutting in cutting direction, 600rpm in spindle speed, 240mm/min feed rate, 2mm in axial depth of cut and 0.25mm radial depth of cut. By using design of experiment, it is effectively represented shape characteristics of working surface in end-milling.

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다구찌기법에 의한 연삭가공물의 형상오차 분석 및 최적화 (Analysis and Optimization of Geometric Error in Surface Grinding using Taguchi Method)

  • 지용주;황영모;윤문철;류인일;하만경
    • 한국기계가공학회지
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    • 제3권4호
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    • pp.13-19
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    • 2004
  • This paper deals with the analysis of geometric error and the optimization of process parameters in surface grinding. Taguchi method which is one of the design of experiments has been introduced in achieving the aims. The process parameters were the grain size, the wheel speed, the depth of cut and the table speed. The effect of the process parameters on the geometric error was examined and an optimal set of the parameters was selected to minimize the geometric error within the controllable range of the used grinding machine. The reliability of the results was evaluated by the ANOVA.

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다구찌방법을 이용한 다축 동시 PID 제어시스템의 제어이득 조정 (Control Gain Tuning of a Simultaneous Multi-Axis PID Control System by Taguchi Method)

  • 이기하;김종원
    • 한국정밀공학회지
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    • 제16권6호
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    • pp.25-35
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    • 1999
  • This paper presents a control gain tuning scheme for multi-axis PID control systems by Taguchi method. As an experimental set-up, a parallel mechanism machine tool has been selected. This machine has eight servodrives and each servodrive has four control gains, respectively. Therefore, total 32 control gains have to be tuned. Through a series of design of experiments, an optimal and robust set of PID control gains is tuned. The index of the sum of position error and velocity error is reduced to 61.4% after the experimental gain tuning regardless of the feedrate variation.

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다구찌 방법을 이용한 보링바의 동강성 변동에 관한 연구 (Study on the dynamic stiffness variation of boring bar by Taguchi Method)

  • 천세호;고태조
    • 한국기계가공학회지
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    • 제8권3호
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    • pp.98-104
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    • 2009
  • The objective of this paper is to investigate the effect of factors on the dynamic stiffness variation of boring bar. The experiment was carried out by Taguchi Method and Orthogonal array table. The results indicate that overhang was found out to be dominant factor with 95% confident intervals and feed rate and depth of cut were insignificant. In addition, analysis of loss function shows that loss value increased sharply from 3D to 4D(D is a shank diameter). Consequently, there is critical point which changes property of dynamic stiffness.

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토너 박막의 신뢰성 평가를 위한 Peel-off Test의 주요인자 (Key Parameter of Peel-off Test for Reliability Assessment of Toner Film)

  • 김광일;김대은
    • 대한기계학회논문집A
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    • 제34권11호
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    • pp.1567-1573
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    • 2010
  • 레이저 프린터에 의해 만들어진 인쇄물 및 활자는 토너 박막과 종이 사이의 계면력에 따라 그 품질과 신뢰성이 크게 좌우된다. 현재 토너 박막의 계면력을 측정하기 위한 방법은 peel-off test로써 이는 토너 박막의 표면 특성, 테이프의 점착특성, 그리고 실험을 수행하는 작업자의 성향과 같은 여러 복합인자들에 따라 측정되는 계면력 특성이 변한다는 문제를 가지고 있다. 따라서 본 연구에서는 peel-off test에서 측정된 계면력에 영향을 미치는 주요인자에 따른 토너 박막의 계면력과 박리 정도의 기여도를 다구찌 실험계획법을 사용하여 알아보았다. 그 결과, 토너 박막의 계면력은 주요인자들의 수준이 커질수록 그 영향력이 크게 증가하지만 토너 박막의 박리 정도는 그렇지 않았다. 또한, 본 연구의 주요인자들에 대한 조건에서 가장 큰 기여도를 가지는 인자는 시편의 이송속도로 나타났다.

유한요소해석 및 다구찌법을 이용한 형상인발제품 치수정도 및 진직도 향상을 위한 다이스각 최적화 (Optimization of Dies Angles to Improve the Dimensional Accuracy and Straightness of the Shaped Drawn Product based on the FE Simulation and the Taguchi Method)

  • 이상곤;이재은;김병민
    • 대한기계학회논문집A
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    • 제32권6호
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    • pp.474-480
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    • 2008
  • Recently, rods having irregular sections more complex than a rectangle or ellipse are necessary to produce mechanical parts. The cold shaped drawing process is used to obtain shaped drawn products with high levels of dimensional accuracy and quality. A cross roller guide, considered in this study, is one of the parts produced by shaped drawing process. A cross roller guide has a linear bearing system that rolls along a guide way. A cross roller guide is one of the most important components in terms of equipment because the quality of the product influences the precision linear motion. Therefore, the final dimensional accuracy of the linear rail in the shaped drawing is very important. The objective of this study is to find the optimized die angles to improve the dimensional accuracy and straightness of the final shaped drawn product. In order to achieve the aim of this study, design of experiment, FE-simulation, and the Taguchi method were used. Based on the analytical results, shaped drawing experiment has been performed to verify the result.

다구찌법을 이용한 석영의 최적 가공조건 선정에 관한 연구 (Selection of Optimal Processing Conditions for Quartz Using the Taguchi Method)

  • 정호인;최성준;이춘만
    • 한국기계가공학회지
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    • 제21권2호
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    • pp.123-129
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    • 2022
  • Quartz (SiO2) has high abrasion and heat resistances and excellent chemical and mechanical properties; therefore, it is used in various industries, such as machinery, chemistry, optics, and medicine. Quartz is a high-hardness and brittle material and is classified as the topmost difficult-to-cut material, which is because of the cracking or chipping at the edge during processing. Corner wear, such as cracks and chippings that occur during cutting, is a major cause for the deterioration in the machining quality. Therefore, many researchers are investigating various techniques to process quartz effectively. However, owing to the mechanical properties of quartz, most studies have been conducted on grinding, micromachining, and microdrilling. Few studies have been conducted on quartz processing. The purpose of this study was to analyze the machining characteristics according to the machining factors during the slot machining of quartz using a cubic boron nitride (CBN) tool and to select the optimal machining conditions using the Taguchi method. The machining experiment was performed considering three process variables: the spindle speed, feed rate, and depth of cut. The cutting force and surface roughness were analyzed according to the processing conditions.

다구찌 기법을 이용한 Down-the-Hole Hammer의 타격성능 최적화에 관한 연구 (Performance Optimization of Down-the-Hole Hammer Using Taguchi Method)

  • 신대영;송창헌
    • 대한기계학회논문집A
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    • 제36권1호
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    • pp.109-116
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    • 2012
  • 현재 천공장비 및 천공방법에 대한 많은 연구가 진행되고 있지만 DTH hammer의 타격성능을 규명하고 최적화에 대한 연구는 전무하다. 또한 DTH drilling의 시험 장비를 구축하기 위해서는 막대한 비용과 많은 시간이 요구되기 때문에 성능규명에 있어 시험적으로 접근하기가 매우 곤란한 실정이다. 따라서 본 논문에서는 DTH hammer의 구동원리를 파악 후 공압 해석을 이용하여 구동 특성 및 성능을 규명하였다. 또한 실험계획법을 이용하여 DTH hammer의 성능에 영향력이 있는 설계인자를 도출하고 이를 다구찌 기법에 적용해 DTH hammer의 타격성능인 타격수와 타격에너지의 최적화에 대한 연구를 수행하였다.