• Title/Summary/Keyword: 다공성 복합재

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A Characteristics of Al Matrix Composites Prepared by Rheo-compocasting and Squeeze Casting (Rheo-compocasting과 Squeeze casting법에 의해 제조된 AI기 복합재료의특성)

  • Seo, Yeong-Sik
    • Korean Journal of Materials Research
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    • v.6 no.12
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    • pp.1199-1212
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    • 1996
  • 본 연구는 주조성, 내압성, 내열성 등이 우수하여 군용 및 민수용 기계소재로 이용되고 있는 AI-Si-Mg계 AC4C 합금에 세라믹(AI2O3, AI2O3-TiC)을 강화시키는 복합재료제조에 관한 기초연구의 일환으로 수행하였다. 연구내용은 세라믹 강화재의 젖음성을 높이기 위하여 수소환원법에 의한 AI2O3입자의 Ni 피복과 기존의 프리폰 제조방법보다 간단하고 경제적인 자전연소합성법에 의해 AI2O3-TiC 다공성 pellet을 제조하여, 이들 강화재와 AC4C 기지금속을 이용하여 고대-compocasting 및 squeeze casting법으로 복합재료를 제조하고 미세조직, 계면생성물, 기계적 성질, 내마멸성 등의 특성을 조사하였다. 고대-compocasting법에 의해 제조된 AI2O3Ni 입자 강화 복합재료에서 강화재들은 응집체로 존재하지 않고 비교적 균일하게 분산되었고 AI2O3-TiC 강화재를 이용하여 squeeze casting으로 가압주조 하므로써 기지금속과 강화재의 젖음성이 향상되었다.

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Analysis of Thermo Chemically Decomposing Composites for Rocket Thermal Insulators (로켓 방화벽용 열경화성 복합재의 거동해석)

  • Lee, Sunpyo;Lee, Jung-Youn
    • Journal of the Korean Society of Propulsion Engineers
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    • v.5 no.4
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    • pp.1-11
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    • 2001
  • A theory for time-dependent, high temperature ablation of poroelastic carbon composite insulators is applied using finite element methods to determine material properties from experimental data. The theory contains important revisions to that in Lee, Salamon and Sullivan[1] by making a sharp distinction between Biots constants and permeability and setting both to analytical functions of porosity. The finite element program and material modeling has been modified to (1) more closely adhere to porous-material theory, (2) include a newly discovered analytical simplification and (3) refine the material property descriptions. Application to experimental problems and comparisons with data permit determination of Biots constants and permeability and their evolution with respect to matrix decomposition and clearly show how material parameters affect the material response, e.g., amplitude and the location of peaks with respect to temperature. In particular, the response is very sensitive to permeability and dominated by it.

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Micromechanical Computational Analysis for the Prediction of Failure Strength of Porous Composites (다공성 복합재의 파손 강도 예측을 위한 미시역학 전산 해석)

  • Yang, Dae Gyu;Shin, Eui Sup
    • Composites Research
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    • v.29 no.2
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    • pp.66-72
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    • 2016
  • Porosity in polymer matrix composites increases rapidly during thermochemical decomposition at high temperatures. The generation of pores reduces elastic moduli and failure strengths of composite materials, and gas pressures in internal pores influence thermomechanical behaviors. In this paper, micromechanical finite element analysis is carried out by using two-dimensional representative volume elements for unidirectionally fiber-reinforced composites with porous matrix. According to the state of the pores, effective elastic moduli, poroelastic parameters and failure strengths of the overall composites are investigated in detail. In particular, it is confirmed that the failure strengths in the transvers and through-thickness directions are predicted much more weakly than the strength of nonpored matrix, and decrease consistently as the porosity of matrix increases.

Thermomechanical Behavior of Porous Carbon/Phenolic Composites in Pyrolysis Environments (고온 열분해 환경의 다공성 탄소/페놀릭 복합재의 열기계적 거동)

  • Kim, Sung-Jun;Han, Su-Yeon;Shin, Eui-Sup
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.8
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    • pp.711-718
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    • 2011
  • The thermoelastic behavior of the porous carbon/phenolic composites is studied using the thermomechanical response model of chemically decomposing composites. The model includes thermal dependence of the porous composites, porosity in the pyrolysis process, pore pressure due to decomposing gases, and shrinkage. The poroelastic coefficients are calculated based on representative volume element model and finite element analysis. The internal stress distribution caused by pores and pore pressure, and the overall deformation are verified. The effects of the poroelastic coefficients on the thermoelastic behavior are examined through numerical experiments.

Image-Based Computational Modeling of Porous Matrix Composites and Calculation of Poroelastic Coefficients (다공성 기지를 갖는 복합재의 이미지 기반 전산 모형화 및 기공 탄성 계수 산출)

  • Kim, Sung Jun;Shin, Eui Sup
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.5
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    • pp.527-534
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    • 2014
  • Poroelastic analyses of fiber-reinforced composites were performed using image-based computational models. The section image of a porous matrix was analyzed in order to investigate the porosity, number of pores, and distribution of pores. The resolution, location, and size of the section image were considered to quantify the effective elastic modulus, poroelastic parameter, and strain energy density using the image-based computational models. The poroelastic parameter was calculated from the effective elastic modulus and pore pressure-induced strain. In addition, the results of the poroelastic analyses were verified through representative volume elements by simplifying various pore configurations and arrangements.

Numerical Simulation of Diffusion and Flow in Fabrication of Carbon/Carbon Composite Using Chemical Vapor Infiltration (다단계 화학반응과 밀도화 모델을 이용한 탄소/탄소 복합재 화학기상침투 공정의 확산 및 유동 수치해석)

  • Kim, Hye-gyu;Ji, Wooseok;Jo, Namchun;Park, Jonggyu
    • Composites Research
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    • v.32 no.1
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    • pp.56-64
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    • 2019
  • In this paper, a model is developed to simulate carbon/carbon composite fabrication using chemical vapor infiltration, considering density and porosity change in the preform and multi-step hydrocarbons reactions. The model considers the preform as a porous medium whose diffusion and flow properties changes due to the porosity. To verify the theoretical model, two numerical analyses were performed for the case that the flow inside the preform is zero and the case that the flow inside the preform is calculated by fluid mechanics. The numerical results showed good agreement with the experimental data.

Evaluation of Thermal Conductivity of Porous TiO2-SiO2-Base Thermal Insulation (다공성 TiO2-SiO2 복합 단열재의 열전도율 평가)

  • Choi, Byugchul;Kim, Jon-Ho;Kim, Jon Beom;Jung, Woonam;Lee, Sang-Hyun
    • Journal of Institute of Convergence Technology
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    • v.8 no.1
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    • pp.21-25
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    • 2018
  • We developed nano-porous $TiO_2-SiO_2$ composites (commercial name : PTI, porous titania insulator) with low thermal conductivity as thermal insulating material as well as function of photocatalyst. The objectives of this paper are, firstly, to evaluate of the thermal conductivity of the PTI powder in the temperature range from -160 to $250^{\circ}C$, secondly to evaluate of thermal conductivities of insulation materials that is applied PTI powder. The structure of the PTI powder that has the pores size of 20-30 nm and the particle diameter of 2-10 nm. The PTI had a high surface area of $400m^2/g$ and a mean pore size of $45{\AA}$, which was fairly uniform. The thermal conductivity was measured by GHP(guarded hot plate) method and HFM(heat flux method). The PTI structure is a three-dimensional network nano-structures composed by a pearl-necklace that involved a precious stone in the center of the necklace. The thermal conductivities of PTI-PX powder by the GHP and HFM were 0.0366 W/m.K, 0.0314 W/m.K at $20^{\circ}C$, respectively. This is similar to values that are proportional to the square of the absolute temperature of the thermal conductivity of static air. The thermal conductivities of insulating sheets coated with PTI powder were similar results with that of the PTI powder.

Thermal Diffusivity Measurement of Carbon/Epoxy and Porous Thermal Insulation Material under Vacuum Condition Using Cyclic Heating Method (주기가열법을 이용한 탄소/에폭시 및 다공성 단열재의 진공 열확산도 측정)

  • Nam, Gi-Won;Yi, Yeong-Moo;Ohnishi, Akira;Kong, Cheol-Won
    • Composites Research
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    • v.20 no.5
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    • pp.20-25
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    • 2007
  • Cyclic heating method is useful method for measuring the thermal diffusivity of porous materials. The main object of this paper is to develop and verify the thermal diffusivity measuring system of porous materials under vacuum condition. To verify this method, thermal diffusivities of the alumina ($Al_2O_3$) specimen and polystyrene foam were measured. Thermal diffusivities of these specimens were agreed with reference values. Thermal diffusivities of carbon/epoxy and porous insulation material were measured at atmospheric room temperature condition and vacuum condition respectively. Thermal diffusivities of carbon/epoxy and porous insulation material under vacuum are reduced by 66.4% and 64.9% compared to the thermal diffusivities under the atmospheric condition. These differences are considered the effect of the porous insulation material with an air.

Micromechanical Model for the Consolidation Behavior in SiC-Ti Metal Matrix Composites (SiC-Ti금속기 복합재료의 강화거동에 관한 미시역학적 모델)

  • 김준완;김태원
    • Composites Research
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    • v.16 no.3
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    • pp.1-8
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    • 2003
  • Densification occurs by the inelastic flow of the matrix materials during the consolidation processes at high temperature for MMCs, and the results depend on many process conditions such as applied pressure, temperature and volume fraction of fiber and matrix materials. This is particularly important in titanium matrix composites since material failure may occur by either the applied conditions or microstructural parameters through the processes, and thus a generic model based on micro-mechanical approaches enabling the evolution of density over time to be predicted has been developed. The mode developed is then implemented into FEM so that practical process simulation has been carried out. Further the experimental investigation of the consolidation behavior of SiC/Ti-6Al-4V composites using vacuum hot pressing has been performed, and the results obtained are compared with the model predictions.

Synthesis of porous-structured (Ni,Co)Se2-CNT microsphere and its electrochemical properties as anode for sodium-ion batteries (다공성 구조를 갖는 (Ni,Co)Se2-CNT microsphere의 합성과 소듐 이차전지 음극활물질로서의 전기화학적 특성 연구)

  • Yeong Beom Kim;Gi Dae Park
    • Clean Technology
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    • v.29 no.3
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    • pp.178-184
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    • 2023
  • Transition metal chalcogenides have garnered significant attention as anode materials for sodium-ion batteries due to their high theoretical capacity. Nevertheless, their practical application is impeded by their limited lifespan resulting from substantial volume expansion during cycling and their low electrical conductivity. To tackle these issues, this study devised a solution by synthesizing a nanostructured anode material composed of porous CNT (carbon nanotube) spheres and (Ni,Co)Se2 nanocrystals. By employing spray pyrolysis and subsequent heat treatments, a porous-structured (Ni,Co)Se2-CNT composite microsphere was successfully synthesized, and its electrochemical properties as an anode for sodium-ion batteries were evaluated. The synthesized (Ni,Co)Se2-CNT microsphere possesses a porous structure due to the nanovoids that formed as a result of the decomposition of the polystyrene (PS) nanobeads during spray pyrolysis. This porous structure can effectively accommodate the volume expansion that occurs during repeated cycling, while the CNT scaffold enhances electronic conductivity. Consequently, the (Ni,Co)Se2-CNT anode exhibited an initial discharge capacity of 698 mA h g-1 and maintained a high discharge capacity of 400 mA h g-1 after 100 cycles at a current density of 0.2 A g-1.