• 제목/요약/키워드: 니켈기 초내열합금

검색결과 46건 처리시간 0.019초

고온 노출 니켈기 초내열합금 터빈 블레이드의 Cr/Ti/Al 성분이 고온 산화에 미치는 영향 (Effect of Cr/Ti/Al Elements on High Temperature Oxidation Behavior of a Ni-Based Superalloy with Thermal Exposure)

  • 최병학;한성희;김대현;안종기;이재현;최광수
    • 한국재료학회지
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    • 제33권2호
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    • pp.77-86
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    • 2023
  • High-temperature oxidation of a Ni-based superalloy was analyzed with samples taken from gas turbine blades, where the samples were heat-treated and thermally exposed. The effect of Cr/Ti/Al elements in the alloy on high temperature oxidation was investigated using an optical microscope, SEM/EDS, and TEM. A high-Cr/high-Ti oxide layer was formed on the blade surface under the heat-treated state considered to be the initial stage of high-temperature oxidation. In addition, a PFZ (γ' precipitate free zone) accompanied by Cr carbide of Cr23C6 and high Cr-Co phase as a kind of TCP precipitation was formed under the surface layer. Pits of several ㎛ depth containing high-Al content oxide was observed at the boundary between the oxide layer and PFZ. However, high temperature oxidation formed on the thermally exposed blade surface consisted of the following steps: ① Ti-oxide formation in the center of the oxide layer, ② Cr-oxide formation surrounding the inner oxide layer, and ③ Al-oxide formation in the pits directly under the Cr oxide layer. It is estimated that the Cr content of Ni-based superalloys improves the oxidation resistance of the alloy by forming dense oxide layer, but produced the σ or µ phase of TCP precipitation with the high-Cr component resulting in material brittleness.

시차주사열량측정법에 의한 니켈기 초내열 합금의 열분석 (Thermal Analysis of Nickel-Base Superalloys by Differential Scanning Calorimetry)

  • 윤지현;오준협;김홍규;윤존도
    • 한국재료학회지
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    • 제26권5호
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    • pp.235-240
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    • 2016
  • Appropriate thermo-mechanical properties of nickel-based superalloys are achieved by heat treatment, which induces precipitation and solid solution hardening; thus, information on the temperature ranges of precipitation and dissolution of the precipitates is essential for the determination of the heat treatment condition. In this study, thermal analyses of nickel-based superalloys were performed by differential scanning calorimetry method under conditions of various heating rates of 5, 10, 20, or 40K/min in a temperature range of 298~1573K. Precipitation and dissolution temperatures were determined by measuring peak temperatures, constructing trend lines, and extrapolating those lines to the zero heating rate to find the exact temperature under isothermal condition. Determined temperatures for the precipitation reactions were 813, 952, and 1062K. Determined onset, peak, and offset temperatures of the first dissolution reaction were 1302, 1388, and 1406K, respectively, and those values of the second dissolution reaction were 1405, 1414, and 1462K. Determined solvus temperature was 1462K. The study showed that it was possible to use a simple method to obtain accurate phase transition temperatures under isothermal condition.

니켈기 초내열 합금의 천이액상확산접합 특성에 미치는 접합 온도 및 가열 속도의 영향 (Effect of Bonding Temperature and Heating Rate on Transient Liquid Phase Diffusion Bonding of Ni-Base Superalloy)

  • 최우혁;김성욱;김종현;김길영;이창희
    • Journal of Welding and Joining
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    • 제23권2호
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    • pp.52-58
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    • 2005
  • This study was carried out to investigate the effect of bonding temperature and heating rate on transient liquid phase diffusion bonding of Ni-base superalloy. The heating rate was varied by $0.1^{\circ}C$/sec, $1^{\circ}C$/sec, $10^{\circ}C$/sec to the bonding temperatures $1100^{\circ}C,\;1150^{\circ}C,\;1200^{\circ}C$ under vacuum. As bonding temperature increased, maximum dissolution width of base metal increased, but a dissolution finishing time decreased. The eutectic width of insert metal in the bonded interlayer decreased linearly in proportion to the square root of holding time during isothermal solidification stage. The bonding temperature was raised, isothermal solidification rate slightly increased. As the heating rate decreased and the bonding temperature increased, the completion time of dissolution after reaching bonding temperature decreased. When the heating rate was very slow, the solidification proceeded before reaching bonding temperature and the time required for the completion of isothermal solidification became reduced.

Ni기 초내열 단조합금 KM 1557의 부식 및 산화성질 (Corrosion and Oxidation Properties of Ni-Base Superalloy KM 1557)

  • 최형일;김현태;김영도;윤국한;유명기;권숙인;최주
    • 분석과학
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    • 제5권1호
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    • pp.143-152
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    • 1992
  • 본 연구는 니켈기 초내열 합금 KM 1557의 내식성 및 고온 산화 성질을 조사하기 위하여 황산, 염산, 질산, 인산 및 초산에서의 부식시험과 $900^{\circ}C$, $950^{\circ}C$, $1050^{\circ}C$에서의 고온산화시험, 그리고 $900^{\circ}C$에서 75% $Na_2SO_4-25%$ NaCl 염욕에서 고온황화 침지시험을 실시하였다. 각 시험 후 시편의 단면을 광학현미경으로 관찰하였으며, EPMA 및 X-ray mapping으로 분석하여 시편의 조성분포를 조사하였다. 각종 산에서의 내식성 및 염욕에서의 고온 내식성은 우수하였으며 고온산화시험 결과 산화물의 양은 내부 및 입계간 산화물인 $Al_2O_3$층의 깊이에 주로 영향을 받는 것으로 나타났다.

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열간 등압 성형된 니켈기 초내열 합금 IN 713C 분말 소결체의 특성 평가 (Characterization of Hot Isostatically Pressed Ni-Based Superalloy IN 713C)

  • 김영무;김은표;정성택;이성;노준웅;이성호;권영삼
    • 한국분말재료학회지
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    • 제20권4호
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    • pp.264-268
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    • 2013
  • Nickel-based superalloy IN 713C powders have been consolidated by hot isostatic pressing (HIPing). The microstructure and mechanical properties of the superalloys were investigated at the HIPing temperature ranging from $1030^{\circ}C$ to $1230^{\circ}C$. When the IN 713C powder was heated above ${\gamma}^{\prime}$ solvus temperature (about $1180^{\circ}C$), the microstructure was composed of the austenitic FCC matrix phase ${\gamma}$ plus a variety of secondary phases, such as ${\gamma}^{\prime}$ precipitates in ${\gamma}$ matrix and MC carbides at grain boundaries. The yield and tensile strengths of HIPed specimens at room temperature were decreased while the elongation and reduction of area were increased as the processing temperature increased. At $700^{\circ}C$, the strength was similar regardless of HIPing temperature; however, the ductility was drastically increased with increasing the temperature. It is considered that these properties compared to those of cast products are originated from the homogeneity of microstructure obtained from a PM process.

다결정 니켈기 초내열 합금 CM247LC의 온도에 따른 인장특성 변화 (The Effect of Temperature on Tensile Properties in Conventionally Cast Ni-based Superalloy CM247LC)

  • 최백규;김인수;도정현;정중은;석우영;이유화
    • 한국주조공학회지
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    • 제40권4호
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    • pp.118-127
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    • 2020
  • Microstructural evolution during a heat treatment and high-temperature tensile properties have been investigated in conventionally cast CM247LC. In as-cast specimens, MC carbides with high amounts of Ta, Ti, Hf, and W were found to exist in the interdendritic regions, and γ' was observed in the form of cubes and octocubes prior to decomposition into cubes. In the heat-treated condition, some portion of eutectic γ-γ' remained, and uniform cubic γ' was observed in both interdendritic regions and dendrite core. Three types of carbides with different stoichiometries and compositions were found at the grain boundaries. MC carbides with high Hf contents were observed in the vicinity of eutectic γ-γ'. The highest tensile strength value was found at 750℃, whereas the greatest ductility appeared at 649℃. The effect of the temperature on the tensile properties was closely related to the dislocation structure. With increase in the test temperature, the density of dislocations inside γ' decreased, whereas that in the γ matrix increased. Stacking faults generated in γ' at 750℃ had a strengthening effect, whereas thermally activated dislocation motion at a high temperature was considered to have the opposite effect.