• Title/Summary/Keyword: 냉각수 해석

Search Result 164, Processing Time 0.025 seconds

ZnS thermal CVD's solution of phenomenon of roughing exhaust line blockage for increasing continous process time

  • Jo, Yong-Beom;Kim, Jin-Cheol;Choe, U-Seong;Jeong, Won-Ho;U, Si-Gwan
    • Proceedings of the Korean Vacuum Society Conference
    • /
    • 2016.02a
    • /
    • pp.117-117
    • /
    • 2016
  • 일반적인 박막 성장용 CVD는 막 성장 시간이 짧게는 수분에서 수시간 정도 소요하기 때문에 장비에 문제가 발생 할 시 조치를 취하고 다음 현상을 개선하기에 용이 하였다. 그리고 대분분의 장비가 국산화되어 있을 만큼 많은 경험치가 축척되어 있다. 그러나 2, 4 족 화합물 성장용 CVD는 고아학 렌즈 생산용 장비로 국내에서는 아직 생소하고 공정 경험이 없는 새로운 장비이다. 2,4 족 화합물의 특징은 다음과 같다. 2,4 족 화합물은 M, N 이라는 두가 물질이 결합하여 형성한다. 2,4 족 화합물은 높은 융점과 낮은 증기압을 갖니다. 이런 물질들은 고온에서 아래와 같이 평형적으로 반응한다. $$nMN_{(s)}=nM_{(g)}+Nn_{(g)}$$ 화합물인 $MN_{(g)}$의 상태로 존재할 수 있으나 일바적으로 n=2인 4족 원소의 2원자 분자로된 기체가 지배적이다. 증기상을 이용한 성장 공정에서는 구성 원자나 분자를 만들어내는 단계, 이들을 공급원에서 기판까지 수송하는 단계, 기판 위에 흡착하는 단계, 핵의 생성과 단결정을 생성하는 단계, 필요치 않는 구성물을 제거하는 단계를 거쳐 공정이 진행 된다. 각 공정은 성장 물질에 충분한 자유도를 주어야하고 자유도를 주기 위해서는 많은 열에너지가 공급 되어야 한다. 따라서 기존의 박막 성장 공정 보다 성장 속도가 느리고 증착하는 양보다는 버리는 양이 많으며 버려지는 성장물질들은 급격한 온도 변화가 생기는 곳에서 급격히 증착하기 시작한다. 본 성장 공정이 진행되는 압력은 30 torr 부근이며 공정 온도는 $1000^{\circ}C$ 부근이다. 30 torr 영역에서는 열전달이 대기압과 같은 속도로 진행되기 때문에 지속적으로 온도에의해 손상을 받는 부위가 있을 수 있다. 높은 공정 온도와 높은 공정 압력은 내부 구조물로 발생된 열을 빠르게 장비 표면으로 수송하게 되고 그 결과 장비의 연결 부분에 장착된 오링에 손상을 주게 된다. 오링 손상을 방지 하기위해 냉각수 라인을 형성하여 오링을 보호하게 되면 열역학적 기울기가 급격히 발생하는 부분이므로 CVD의 반응 부산물들이 빠른 시간동안 증착하게 되고 막히는 현상이 발생하게 된다. 목표한 두게까지 박막을 성장시키기 위해서는 장시간 공정이 필수이며 장시간 공정을 안정적으로 가져가지 위해서는 배기 라인의 막힘 현상을 해결하여야 한다. 본 논문에서는 막힘 현상의 진행을 시간에 따라 해석하였으며 장시간 공정을 진행하기위해 필요한 요소와 기구적으로 조치가 가능한 방법에 대해 작성하였다.

  • PDF

Application of CFD-FEM Coupling Methodology to Thermal Analysis on the Large-size Marine Diesel Engine (선박용 대형 디젤 엔진 열 해석을 위한 CFD-FEM 연계 방법의 적용)

  • Kim, Han-Sang;Min, Kyoung-Doug
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.16 no.1
    • /
    • pp.64-70
    • /
    • 2008
  • Temperatures of engine head and liner depend on many factors such as spray and combustion process, coolant passage flow and engine related structures. To estimate the temperature distribution of engine structure, multi-dimensional computational fluid dynamics (CFD) codes have been mainly adopted. In this case, it is of great importance to obtain the realistic wall temperature distribution of entire engine structure. In the present work, a CFD-FEM coupling methodology was presented to address this demand. This approach was applied to a real large-size marine diesel engine. CFD combustion and coolant flow simulations were coupled to FEM temperature analysis. Wall heat flux and wall temperature data were interfaced between combustion simulation and solid component temperature analysis via translator by a commercial CFD package named FIRE by AVL. Heat transfer coefficient and surface temperature data were exchanged and mapped between coolant flow simulation and FEM temperature analysis. Results indicate that there exists the optimum cell thickness near combustion chamber wall to reasonably predict the wall heat flux during combustion period. The present study also shows that the effect of cell refining on predicting in-cylinder pressure during combustion is negligible. Hence, the basic guidance on obtaining the wall heat flux needed for the reasonable CFD-FEM coupling analysis has been established. It is expected that this coupling methodology is a robust tool for practical engine design and can be applied to further assessment of the temperature distribution of other engine components.

Long-term Ring Deflection Prediction of GFRP Pipe in Cooling Water Intake for the Nuclear Power Plant (원전 냉각수 취수용 GFRP관의 장기관변형 예측)

  • Kim, Sun-Hee;Park, Joon-Seok;Yoon, Soon-Jong
    • Journal of the Korean Society for Advanced Composite Structures
    • /
    • v.3 no.3
    • /
    • pp.1-8
    • /
    • 2012
  • Recently, underground pipes are utilized in various fields of applications such as sewer lines, drain lines, water mains, gas lines, telephone and electrical conduits, culverts, oil lines, etc. Most of pipes are installed for long-term purposes and they should be safely installed in consideration of installation conditions because there are unexpected various terrestrial loading conditions. In this paper, we present the result of investigation pertaining to the structural behavior of glass fiber reinforced thermosetting polymer plastic (GFRP) flexible pipes buried underground. The mechanical properties of the GFRP flexible pipes produced in the domestic manufacturer are determined and the results are reported in this paper. In addition, ring deflection is measured by the field tests and the finite element analysis (FEA) is also conducted to simulate the structural behavior of GFRP pipes buried underground. From the field test results, we predicted long-term, up to 50 years, ring deflection of GFRP pipes buried underground based on the method suggested by the existing literature. It was found that the GFRP flexible pipe to be used for cooling water intake system in the nuclear power plant is appropriate because 5% ring deflection limitation for 50 years could be satisfied.

Thermoacoustic Refrigerating System, Part II : Implementation and Experiment (열음향 냉장시스템 (II) : 제작 및 실험)

  • Hah, Zae-Gyoo;Ahn, Chul-Yong;Sung, Keong-Mo
    • The Journal of the Acoustical Society of Korea
    • /
    • v.14 no.6
    • /
    • pp.13-20
    • /
    • 1995
  • In this paper, the thermoacoustic refrigerating system was implemented and its operation was experimentally verified. The system is composed of several parts ,4 inch midrange speaker, speaker housing, chamber, stack housing, stack of plates, heat exchangers, thin pipe and cavity. The system is filled with He gas at 10 bar and contains T-type thermocouples and condenser microphone for measuring the temperature and pressure inside, respectively. In addition, cooling water is used for protecting speaker from thermal destruction and cooling down the hot heat exchanger. For the experimental verification of the implemented refigerating system, electrical impedance and resonance characteristics were measured. The results showed that it was most efficient to drive the system at 340 Hz. When operated at 340 Hz, $30^\circ{C}$ environments and 50 electical watts, the temperature of the cold region decreased by $16^\circ{C}$. The dissatisfaction mainly comes from the incomplete thermal insulation of the cold region. We also pointed out some guidelines to improve the performance for later study.

  • PDF

Study on the Lateral Dynamic Crush Strength of a Spacer Grid Assembly for a LWR Nuclear Fuel Assembly (경수로 핵연료집합체 지지격자체의 횡방향 충격강도 연구)

  • Song, Kee-Nam;Lee, Sang-Hoon;Lee, Soo-Bum;Lee, Jae-Jun;Park, Gyung-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.34 no.9
    • /
    • pp.1175-1183
    • /
    • 2010
  • A spacer grid assembly is one of the most important structural components in a Light Water Reactor(LWR) nuclear fuel assembly. In the case of the Zircaloy spacer grid assembly, the primary design consideration is to ensure that lateral dynamic crush strength of the spacer grid assembly is sufficient to resist design basis loads and thereby prevent seismic accidents, without a significant increase in the hydraulic head loss for the reactor coolant in the reactor core. In this study, factors affecting the lateral dynamic crush strength of a spacer grid assembly were analyzed by performing lateral dynamic crush tests and finite element analyses. Further, an effective and economical method to enhance the lateral dynamic crush strength of the spacer grid assembly is proposed.

Effect of Coolant Flow Characteristics in Cooling Plates on the Performance of HEV/EV Battery Cooling Systems (하이브리드/전기 자동차 배터리 냉각 시스템의 냉각수 유동 특성이 냉각 성능에 미치는 영향에 대한 해석적 연구)

  • Oh, Hyunjong;Park, Sungjin
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.22 no.3
    • /
    • pp.179-185
    • /
    • 2014
  • Average temperature and temperature uniformity in a battery cell are the important criteria of the thermal management of the battery pack for hybrid electric vehicles and electric vehicles (HEVs and EVs) because high power with large size cell is used for the battery pack. Thus, liquid cooling system is generally applied for the HEV/EV battery pack. The liquid cooling system is made of multiple cooling plates with coolant flow paths. The cooling plates are inserted between the battery cells to reject the heat from batteries to coolant. In this study, the cooling plate with U-shaped coolant flow paths is considered to evaluate the effects of coolant flow condition on the cooling performance of the system. The counter flow and parallel flow set up is compared and the effect of flow rate is evaluated using CFD tool (FLUENT). The number of counter-flows and flow rate are changed and the effect on the cooling performance including average temperature, differential temperature, and standard deviation of temperature are investigated. The results show that the parallel flow has better cooling performance compared with counter flow and it is also found that the coolant flow rate should be chosen with the consideration of trade-off between the cooling performance and pressure drop.

Analysis of Cooldown Capability for the HWR Shutdown Cooling System (중수로 정지냉각계통의 냉각능력 분석)

  • Sin, Jeong-Cheol
    • Journal of Energy Engineering
    • /
    • v.20 no.4
    • /
    • pp.259-266
    • /
    • 2011
  • Following the reactor shutdown, the reactor shutdown cooling system must be designed to supply the coolant sufficiently not only to remove the decay heat but to maintain the adequate cooling rate to protect the reactor equipments. In this study, KDESCENT code for the light water reactor and SOPHT, SDCS codes for the heavy water reactor were compared and analyzed to investigate the cooling capability during the shutdown cooling process. The shutdown cooling system design requirements were satisfied during cooling process for both the SDCP and the HTP modes and the design cooling rate of $2.8^{\circ}C/min$ or below was maintained using the SDC heat exchangers. This study shows that the shutdown cooling system in the Wolsong 2, 3, 4 reactors provides sufficient cooling to maintain the nuclear fuel integrity by removing the decay heat of the nuclear fission product.

Analytical Methods of Leakage Rate Estimation from a Containment tinder a LOCA (냉각수상실 사고시 격납용기로부터 누출되는 유체유량 추산을 위한 해석적 방법)

  • Moon-Hyun Chun
    • Nuclear Engineering and Technology
    • /
    • v.13 no.3
    • /
    • pp.121-129
    • /
    • 1981
  • Three most outstanding maximum flow rate formulas are identified from many existing models. Outlines of the three limiting mass flow rate models are given along with computational procedures to estimate approximate amount of fission products released from a containment to environment for a given characteristic hole size for containment-isolation failure and containment pressure and temperature under a loss of coolant accident. Sample calculations are performed using the critical ideal gas flow rate model and the Moody's graphs for the maximum two-phase flow rates, and the results are compared with the values obtained from the mass leakage rate formula of CONTEMPT-LT code for converging nozzle and sonic flow. It is shown that the critical ideal gas flow rate formula gives almost comparable results as one can obtain from the Moody's model. It is also found that a more conservative approach to estimate leakage rate from a containment under a LOCA is to use the maximum ideal gas flow rate equation rather than tile mass leakage rate formula of CONTEMPT-LT.

  • PDF

Analysis on the Energy Balance and Performance Variation of the Power Plant by using the Heavy Residual Oil (중질잔사유 적용시 발전플랜트의 에너지 수지 및 성능 변화 분석)

  • Park, Ho-Young;Kim, Tae-Hyung
    • Journal of Energy Engineering
    • /
    • v.17 no.2
    • /
    • pp.107-115
    • /
    • 2008
  • The numerical analysis of energy and material balance, and plant performance has been carried out when applying the heavy residual oil instead of heavy oil to the existing heavy oil power station. The performance analysis model has been constructed for A heavy oil power station in Korea, and the modeling results were compared with the design data in order to ensure the validity of the model, and further compared with the plant operation data. With the heavy residual oil, the simulation gave 315 MW in power output, which is higher than that of the heavy oil combustion, but the plant efficiency turned out to be lower. The sensitivity analysis of heat rate for the changes in cooling water and ambient temperature, flue gas recirculation and power output has provided valuable information for the optimal operation of the power station.

Development of a PTC Heater for Supplementary Heating in a Diesel Vehicle (디젤 차량의 보조 난방을 위한 PTC 히터 개발)

  • Shin, Yoon Hyuk;Kim, Sung Chul
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.15 no.2
    • /
    • pp.666-671
    • /
    • 2014
  • Using positive temperature coefficient (PTC) heater as supplementary heating for diesel engine vehicles with low heat source is a good method to enhance the heating performance during cold start. In this study, the PTC elements were made by using screen printing process for forming ohmic contact layer, and prototype of PTC heater was designed and made for a diesel engine vehicle. In process of designing the PTC heater, the thermal flow analysis of PTC element modules was conducted for verifying the effect of the shapes of contact surface between each of the components (cooling fin, insulator, ceramic element). We also investigated the performance characteristic (heating capacity, energy efficiency, pressure drop) of the PTC heater through the experiments. Therefore, the experimental results indicated that prototype of PTC heater had satisfactory performance. This study will be basis for improving the manufacturing process and increasing the performance of the PTC element and heater.