• Title/Summary/Keyword: 나노 인덴테이션 실험

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Deformation Behaviors of Materials under Nanoindentation and Their Simulation by Three Dimensional FEM Analysis (재료의 나노압입변형과 그에 대한 3차원 FEM분석)

  • 김지수;양현윤;김봉섭;윤존도;조상봉
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.11a
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    • pp.38-38
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    • 2003
  • 최근 나노기술의 발달과 더불어 나노재료에 대한 특성평가 요구가 높아지고 있고, 따라서 나노스케일로 재료의 기계적 거동을 분석할 수 있는 나노인덴테이션 기법이 심도있게 연구되고 있다. 본 연구에서는 나노인덴테이션을 이용하여 여러 가지 재료의 탄성 소성 변형 거동을 관찰 조사하고 이를 다시 유한요소법(FEM)으로 모사하여 해석하였다. 나노인덴테이션으로 재료 표면에 압입하여 탄소성 변형을 일으켰으며 이때의 가하중과 변형깊이를 측정하여 하중-변형 곡선을 얻었다. 매우 작은 접촉응력 조건하에서는 탄성변형의 비율이 매우 높았는데 하중-변형 곡선으로부터 재료의 나노 경도와 탄성 계수값을 얻을 수 있었다. 실험적으로 얻은 하중-변형 곡선을 3 차원의 유한요소법(FEM)을 이용하여 모사하였는데 상호간에 매우 근접한 결과를 얻을 수 있었다. 이 때 압자의 모양, 압입 깊이, 재료의 종류, 둥을 변수로 하여 여러 가지 조건하에서 압입실험을 하였으며 그 결과를 유한요소법으로 모사하였다.

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Elastic and plastic behaviors of materials during the nanoindentation testing (나노인덴테이션 시험시 재료의 탄성.소성 변형거동)

  • 김지수;윤존도;김봉섭;고철호;이홍림;양현윤;조상봉
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.03a
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    • pp.244-244
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    • 2003
  • 나노인덴테이션은 시편에 압자를 침투시켜 재료의 기계적 특성을 파악할 수 있는 경도시험법이다. 압입범위를 나노미터범위로 조절할 수 있어 기존에 접근할 수 없었던 극 미소부분에로 응용이 넓어지고 있다. 경도시험시 재료의 탄성 및 소성 작용에 의해 재료는 변형되고, 표면변화 관찰을 통해 표면아래 부분에서 이루어지고 있는 거동을 예측할 수 있다. 이러한 관점에서 나노인덴테이션 시험시에도 발생하는 파일업과 싱크인 현상에서 재료가 나노미터 범위에서 어떠한 양상으로 변형을 하는지를 고찰하는 것은 의미가 있을 것이다. 본 연구에서 파일업과 싱크인의 양상을 파악하고 그 양을 정량화하기 위하여 가공경화양에 따른 표면변화와 압입하중 변화에 따른 표면변화를 관찰하였다. 어닐링한 봉상 알루미늄을 압축변형을 0%, 5%, 20%, 40%, 50% 로 변형시켜 가공경화를 일으켰고, 표면은 전해연마하여 나노압입시험이 가능하도록 하였다. 각각의 시편을 나노인덴테이션 압입하중을 변화시켜 재료에서 하중 변화에 따라 나타나는 표면변화를 관찰하였고, 위의 각 조건에서 파일업양을 정량화 하였다. 연구결과에 대해 ANSYS 유한요소분석 프로그램을 사용하여 재료의 변형양상을 시뮬레이션 하였고, 실제 실험데이터와 비교 분석하였다.

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Application of Gaussian Mixture Model for the Analysis of the Nanoindentation Test Results of the Metakaolin-based Geopolymer with Different Silicon-to-Aluminum Molar Ratio (실리콘-알루미늄 몰 비의 변화에 따른 메타카올린 지오폴리머의 나노인덴테이션 결과 분석을 위한 가우시안 믹스쳐 모델의 활용)

  • Park, Sungwoo
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.35 no.2
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    • pp.101-107
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    • 2022
  • This study proposes the deconvolution method for the nanoindentation test results of geopolymer employing the Gaussian mixture model. Geopolymer has been studied extensively as an alternative construction material because it emits relatively lower CO2 compared to ordinary Portland cement. Geopolymer is made of aluminosilicate and alkaline solution, and the Si/Al molar ratio affects its mechanical properties. Previous studies revealed that the Si/Al molar ratio of 1.8~2.0 results in the highest compressive strength, and the Si/Al molar ratio over 1.8 degrades the compressive strength of geopolymer severely; however the reason for the compressive strength degradation is still unclear. To understand the effect of the Si/Al molar ratio on the geopolymer structure, this study exploits the nanoindentation. The phase deconvolution of the indent modulus data is successful using the Gaussian mixture model, and it is observed that the Si/Al molar ratio alters the homogeneity of the geopolymer. Geopolymer becomes more homogeneous up to an Si/Al molar ratio of 1.8 at which geopolymer exhibits the highest compressive strength. The examination of this study is assumed to be adopted as evidence of strength degradation by the Si/Al ratio higher than the optimum value.

A molecular dynamics simulation on the defect structure in silicon under indentation (분자동력학 해석을 이용한 인덴테이션시 실리콘 내부의 결함구조에 관한 연구)

  • Trandinh, Long;Ryu, Yong-Moon;Kang, Woo-Jong;Cheon, Seong-Sik
    • Composites Research
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    • v.24 no.2
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    • pp.9-13
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    • 2011
  • ,In this paper, the symmetric axis parameter method, which was proposed to identify defects, dislocations and stacking fault, with perfect structures in the zinc-blende materials, was introduced as a way to distinguish between elastic and plastic deformation. LAMMPS, a molecular dynamics programme of Sandia National Laboratories, was used to perform nanoindentation simulation on silicon, a zinc-blende material. Defects in silicon (111) under spherical indentation showed the threefold pattern and the slip system in the form of ring crack. Also simulation results show good agreement with experimental results and existing theoretical analyses.

Finite Element Anlaysis of Nanoindentation Process and its Experimental Verification (나노 인덴테이션 공정의 유한요소해석 및 실험적 검증)

  • 이정우;윤성원;강충길
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.116-119
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    • 2003
  • In this study, to achieve the optimal conditions for mechanical hyper-fine pattern fabrication process, deformation behavior of the materials during indentation was studied with numerical method by ABAQUS S/W. Brittle materials (Si, Pyrex glass) were used as specimens, and forming conditions to reduce the elastic restoration and pile-up was proposed. The indenter was modeled a rigid surface. Minimum mesh sizes of specimens are 1-10nm Comparison between the experimental data and numerical result demonstrated that the finite element approach is capable of reproducing the loading-unloading behavior of a nanoindentation test. The result of the investigation will be applied to the fabrication of the hyper-fine pattern.

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Analysis of Material Deformation Behavior in Nanoindentation Process by using 3D Finite Element Analysis and its Experimental Verification (3차원 유한요소해석을 이용한 나노인덴테이션 공정에서의 소재거동해석 및 실험적 검증)

  • 이정우;윤성원;강충길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1174-1177
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    • 2003
  • In this study, to achieve the optimal conditions for mechanical hyper-fine pattern fabrication process, deformation behavior of the materials during indentation was studied with numerical method by ABAQUS S/W. Polymer (PMMA) and brittle materials (Si, Pyrex glass) were used as specimens, and forming conditions to reduce the elastic recover and pile-up was proposed. The indenter was modeled a 3D rigid surface. Minimum mesh sizes of specimens are 1-10nm. Comparison between the experimental data and numerical result demonstrated that the finite element approach is capable of reproducing the loading-unloading behavior of a nanoindentation test. The result of the investigation will be applied to the fabrication of the hyper-fine pattern.

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Determination of Deformation Behavior of Coating Layer on Electronic galvanized Sheet Steel using Nano-indentation and FEM (나노 인덴테이션 실험과 유한요소해석을 이용한 전기아연도금강판의 코팅층 체적 거동 결정)

  • Ko, Young-Ho;Lee, Jung-Min;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.10 s.175
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    • pp.186-194
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    • 2005
  • This study was designed to investigate the mechanical properties of the coating layer on electronic galvanized sheet steel as a part of the ongoing research on the coated steel. Those properties were determined using nano-indentation, the finite element method, and artificial neural networks. First and foremost, the load-displacement curve (the loading-unloading curve) of coatings was derived from a nano-indentation test by CSM (continuous stiffness measurement) and was used to measure the elastic modulus and hardness of the coating layer. The properties derived were applied in FE simulations of a nano-indentation test, and the analytical results were compared with the experimental result. A numerical model for FE simulations was established for the coating layer and the substrate separately. Finally, to determine the mechanical properties of the coating, such as the stress-strain curve, functional equations of loading and unloading curves were introduced and computed using the neural networks method. The results show errors within $5\%$ in comparison with the load-displacement measured by a nano-indentation test.

Finite Element Analysis of Nano Deformation for Hyper-fine Pattern Fabrication by Application of Nano-scratch Process (나노스크래치 공정을 이용하여 극미세 패턴을 제작하기 위한 나노 변형의 유한요소해석)

  • 이정우;강충길;윤성원
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.3
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    • pp.139-146
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    • 2004
  • In this study, to achieve the optimal conditions for mechanical hyper-fine pattern fabrication process, deformation behavior of the materials during indentation scratch test was studied with numerical method by ABAQUS S/W. Brittle materials (Si, Pyrex glass 7740) were used as specimens, and forming conditions to reduce the elastic recovery and pile-up were proposed. The indenter was modeled as a rigid surface. Minimum mesh sizes of specimens are 1-l0nm. Variables of the nanoindentation scratch test analysis are scratching speed, scratching load, tip radius and tip geometry. The nano-indentation scratch tests were performed by using the Berkovich pyramidal diamond indenter. Comparison between the experimental data and numerical result demonstrated that the FEM approach can be a good model of the nanoindentation scratch test. The result of the investigation will be applied to the fabrication of the hyper-fine pattern.

A study on adhesion of HA coating by Microplasma Spray (마이크로플라즈마 스프레이에 의한 HA코팅의 밀착력에 관한 연구)

  • Mun, Jang-Won;Gwon, Jeong-Dae;Gwon, Sik-Cheol;Na, Jong-Ju;Lee, Gyu-In;Jeon, Chang-Su;Go, Cheol-Ung
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.05a
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    • pp.162-163
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    • 2009
  • 마이크로플라즈마 스프레이(Microplasma spray, MPS)를 이용하여 hydroxyapatite(HA) 코팅을 수행하여, HA코팅 층에 대한 밀착력을 측정하였다. 밀착력의 측정은 ASTM C633에 의거하였으며, 실험의 설계는 다꾸치법 (L18($2^{1}3^{7}$))을 이용하였다. 본 실험에서 HA코팅 층과 모재에 대한 밀착력 측정에서 35.8MPa의 밀착력을 얻었으며, SEM을 이용하여, 표면 형상과 밀착력 실험 후의 파단면을 관찰하였다. 또한, 나노 인덴테이션을 사용하여, 탄성계수와 미소경도를 측정하였다.

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FE analysis of Extrusion Process and Estimation of welding strength for Micro Multi Cell Tube with Serration (세레이션형 미세 멀티셀 튜브 압출 및 접합강도 평가)

  • Lee Jung Min;Kim Byung Min;Jo Hyung Ho;Kang Chung Gil
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.9 s.174
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    • pp.49-59
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    • 2005
  • This paper describes a development of the extrusion process and estimation of the weldability for multi cell tubes used to cooling system of automobiles. A study on extrusion process is performed through the 3D FE simulation in non-steady state and extrusion experimentation. Also, nano-indentation test is employed to estimate the weldability of tubes. Especially, An evaluation of the weldability using the nano-indentation is accomplished as compared with nano-hardness in welded part and in the others. Finally, the pattern of the mandrel defection is investigated according to shapes of the porthole and/or chamber.