• Title/Summary/Keyword: 나노분말 합성

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The development status and key technologies of Solid oxide fuel cell (고체산화물연료전지의 핵심기술과 개발 현황)

  • Kim, Ho-Sung;Kang, Ju Hee;Kim, Hyo Shin;Kim, Young Mi;Lee, Jong Ho;Oh, Ik Hyun
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.127.1-127.1
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    • 2010
  • 고체산화물연료전지는 고효율 및 무공해의 전기화학 에너지 변환장치로서, 최근 국내외에서 활발한 연구개발이 수행되고 있다. 특히, 고체산화물 연료전지 시스템의 조기 상용화를 위해 시스템의 작동온도를 약 $800^{\circ}C$ 이하로 낮추고 저가로 생산 할 수 있는 제조공정 개발에 대한 연구를 적극적으로 수행하고 있다. 본 연구에서는 고체산화물연료전지의 단위셀를 구성하는 연료극지지체 및 박막 전해질에 대해서 저가 양산의 테이프케스팅법 및 동시소성 공정, 그리고 연료극 지지체 전해질(anode-supported electrolyte)에 대한 공기극 페이스트 프린팅 제조공정에 대해 소개한다. 또한 고체산 화물연료전지의 제조공정 및 시간을 단축하기 위해 방전플라즈마 소결공법(SPS)에 의한 연료극 지지체 제조 공정, 단위셀의 성능 최적화를 위한 나노 스케일의 고성능 전해질 소재 분말합성 공정(crystallite size: 5~10nm, surface area : $100m^2/g$ 이상) 그리고 테이프케스팅에 의한 박막 전해질 제조 공정(thin film : $10{\mu}m$ 이하) 등 주요 단위셀 소재 및 부품의 제조공정 특성 그리고 단위셀의 전기화학적 특성(max. power density : 1.0 W/$cm^2$)에 대해 소개하며, 최종적으로 평판형 대면적 고체산화물연료전지(max. $20cm{\times}15cm$)의 단위셀 상용화 제조 기술 및 성능평가 기술에 대해서도 소개 할 예정이다.

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Gas Sensing Characteristics and Preparation of SnO2 Nano Powders (SnO2 나노 분말의 합성 및 가스 감응 특성)

  • Lee, Ji-Young;Yu, Yoon-Sic;Yu, Il
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.24 no.7
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    • pp.589-593
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    • 2011
  • [ $SnO_2$ ]nano powders were prepared by solution reduction method using tin chloride($SnCl_2{\cdot}2H_2O$), hydrazine($N_2H_4$) and NaOH. The $SnO_2$ thick films for gas sensors were fabricated by screen printing method on alumina substrates and annealed at $300^{\circ}C$ in air, respectively. XRD patterns of the $SnO_2$ nano powders showed the tetragonal structure with (110) dominant orientation. The particle size of $SnO_2$ nano powders at the ratio of $SnCl_2:N_2H_4$+NaOH= 1:6 was about 60 nm. The sensing characteristics were investigated by measuring the electrical resistance of each sensor in a test box. Sensitivity of $SnO_2$ gas sensor to 5 ppm $CH_4$gas and 5 ppm $CH_3CH_2CH_3$ gas was investigated for various $SnCl_2:N_2H_4$+NaOH proportion. The highest sensitivity to $CH_4$ gas and $CH_3CH_2CH_3$ gas of $SnO_2$ sensors was observed at the $SnCl_2:N_2H_4$+NaOH= 1:8 and $SnCl_2:N_2H_4$+NaOH= 1:6, respectively. Response and recovery times of $SnO_2$ gas sensors prepared by $SnCl_2:N_2H_4$+NaOH= 1:6 was about 40 s and 30 s, respectively.

Effect of Additives on the Characteristics of Amorphous Nano Boron Powder Fabricated by Self-Propagating High Temperature Synthesis (자전연소합성법을 이용한 비정질 나노 붕소 분말 특성에미치는 첨가제의 영향)

  • Joo, Sin Hyong;Nersisyan, Hayk H.;Lee, Tae Hyuk;Cho, Young Hee;Kim, Hong Moule;Lee, Huk Hee;Lee, Jong Hyeon
    • Korean Journal of Materials Research
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    • v.25 no.12
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    • pp.659-665
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    • 2015
  • The self-propagating high temperature synthesis approach was applied to synthesize amorphous boron nano-powders in argon atmospheres. For this purpose, we investigated the characteristics of a thermally induced combustion wave in the $B_2O_3+{\alpha}Mg$ system(${\alpha}=1.0-8.0$) in an argon atmospheres. In this study, the exothermic nature of the $B_2O_3-Mg$ reaction was investigated using thermodynamic calculations. Experimental study was conducted based on the calculation data and the SHS products consisting of crystalline boron and other compounds were obtained starting with a different initial molar ratio of Mg. It was found that the $B_2O_3$ and Mg reaction system produced a high combustion temperature with a rapid combustion reaction. In order to regulate the combustion reaction, NaCl, $Na_2B_4O_7$ and $H_3BO_3$ additives were investigated as diluents. In an experimental study, it was found that all diluents effectively stabilized the reaction regime. The final product of the $B_2O_3+{\alpha}Mg$ system with 0.5 mole $Na_2B_4O_7$ was identified to be amorphous boron nano-powders(< 100 nm).

Synthesis and Characterization of NiAl2O4 Inorganic Pigment Nanoparticles by a Reverse Micelle Processing (역-마이셀 공정에 의한 NiAl2O4 무기안료 나노 분말의 합성 및 특성)

  • Son, Jeong-Hun;Bae, Dong-Sik
    • Korean Journal of Materials Research
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    • v.25 no.2
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    • pp.95-99
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    • 2015
  • $NiAl_2O_4$ nanoparticle was synthesized by a reverse micelle processing for inorganic pigment. $Ni(NO_3)_2{\cdot}6H_2O$ and $Al(NO_3)_3{\cdot}9H_2O$ were used for the precursor in order to synthesize $NiAl_2O_4$ nanoparticles. The aqueous solution, which consisted of a mixing molar ratio of Ni/Al, was 1:2 and heat treated at $800{\sim}1100^{\circ}C$ for 2h. The average size and distribution of synthesized $NiAl_2O_4$ powders are in the range of 10-20 nm and narrow, respectively. The average size of the synthesized $NiAl_2O_4$ powders increased with an increasing water-to-surfactant molar ratio and heating temperature. The crystallinity of synthesized $NiAl_2O_4$ powder increased with an increasing heating temperature. The synthesized $NiAl_2O_4$ powders were characterized by X-ray diffraction analysis(XRD), a field emission scanning electron microscopy(FE-SEM), and a color spectrophotometer. The properties of synthesized powders were affected as a function such as a molar ratio and heating temperature. Results indicate that synthesis using a reverse miclle processing is a favorable process to obtain $NiAl_2O_4$ spinels at low temperatures. The procedure performed suggests that this new synthesis route for producing these oxides has the advantage of being fast and simple. Colorimetric coordinates indicate that the pigments obtained exhibit blue colors.

근접셀렌화법을 의해 제조된 $Cu(In,Ga)Se_2$ 흡수층의 물성

  • Lee, Sang-Hwan;Seo, Jin-U;Lee, Eun-U;Park, Sun-Yong;Kim, U-Nam;Jeon, Chan-Uk
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2010.05a
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    • pp.34.2-34.2
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    • 2010
  • Cu(In,Ga)Se2 (CIGS) 화합물 반도체를 기반으로 한 태양전지는 박막태양전지 기술 중 세계최고효율을 기록하고 있다. CIGS를 합성하는 방법은 동시증발법, 스퍼터링/셀렌화 등의 진공방식과 나노분말법, 전착법, 용액법 등의 비진공방식이 있으나, 현재까지 진공방식이 양산기술로서 완성도가 높은 것으로 알려져 있다. 특히 스퍼터링에 의한 전구체 박막 증착과 셀렌 분위기에서의 열처리 공정을 결합시킨 2단계 공정은 동시증발법에 비해 대면적 모듈 제조에 유리한 것으로 알려져 있다. 셀렌화 공정은 통상 반응성이 매우 높은 H2Se 기체를 이용하고 있으나, 부식성 및 안전성 문제를 해결하기 위해 추가적인 설비가 요구되므로 제조비용을 높이는 단점을 갖는다. 한편, Se 증기를 이용하면 안전성은 담보되나 낮은 반응성으로 인해 고온에서 장시간 열처리를 해야하는 문제를 안고 있다. 본 연구에서는 새로운 Se 증기를 사용하되 반응효율을 높일 수 있는 새로운 셀렌화 열처리방법을 제시하고자 한다. 기존의 Se 증기가 별도의 증발원을 이용하여 공급된 것과는 달리, 금속전구체 직상부에 Se이 코팅된 별도의 커버글라스를 위치시켜 Se의 손실을 최대한 억제하였다. Se 커버글라스가 밀착된 금속프리커서를 $200{\sim}600^{\circ}C$ 온도범위에서 열저항가열로 내부에서 열처리하였으며, 추가로 Se을 공급하지는 않았다. 이와 같은 방법 제조된 CIGS 박막의 물성을 X선회절법, 주사전자현미경 등으로 관찰하였으며, 예비실험결과 비교적 낮은 온도에서 chalcopyrite 상이 형성됨을 확인하였다. 근접셀렌화에 의해 제조된 CIGS 박막이 적용된 태양전지를 제조하여 셀렌화 공정변수에 따른 소자특성변화를 제시하고자 한다.

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NO2 Gas Sensing Properties of Nano-Sized In2O3 Doped WO3 Powders Prepared from Polymer Solution Route (폴리머 용액법에 의한 In2O3 첨가 나노 WO3 분말 합성 및 NO2 가스 센서 특성)

  • Kim, Dong Min;Lee, Sang-Jin
    • Korean Journal of Materials Research
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    • v.28 no.1
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    • pp.12-17
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    • 2018
  • $In_2O_3$ doped $WO_3$ powders were prepared by a polymer solution route and their $NO_2$ gas sensing properties were analyzed. The synthesized powders showed nano-sized particles with specific surface areas of $6.01{\sim}21.5m^2/g$ and the particle size and shape changed according to the content of $In_2O_3$. The gas sensors fabricated with the synthesized powders were tested at operating temperatures of $400{\sim}500^{\circ}C$ and 100~500 ppm concentrations of $NO_2$ atmosphere. The particle size and $In_2O_3$ content affected on the initial sensor resistance in an air atmosphere. The highest sensitivity (8.57 at $500^{\circ}C$), which was 1.77 higher than the sensor consisting of the pure $WO_3$ sample, was measured in the 0.5 mol% $In_2O_3$ doping sample. In addition, the response time and recovery time were improved by the addition of $In_2O_3$.

Synthesis and Characterization of Spherical Nano Ni(1-x)-M(x=0~0.15)(M=Co, Fe) Alloy Powder for SOFC Anode (SOFC anode용 나노구형 Ni(1-x)-M(x=0~0.15)(M=Co, Fe) alloy 분말 합성 및 그 특성)

  • Lee, Min-Jin;Choi, Byung-Hyun;Ji, Mi-Jung;An, Young-Tae;Hong, Sun-Ki;Kang, YoungJin;Hwang, Hae-Jin
    • Journal of the Korean Ceramic Society
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    • v.51 no.4
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    • pp.367-373
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    • 2014
  • In this study, the reducing agent hydrazine and precipitator NaOH were used with $NiCl_2$ as a starting material in order to compound Ni-based material with spherical nano characteristics; resulting material was used as an anode for SOFC. Synthetic temperature, pH, and solvent amounts were experimentally optimized and the synthesis conditions were confirmed. Also, a 0 ~ 0.15 mole ratio of metal(Co, Fe) was alloyed in order to increase the catalyst activation performance of Ni and finally, spherical nano $Ni_{(1-x)}-M_{(x=0{\sim}0.15)}$(M = Co, Fe) alloy materials were compounded. In order to evaluate the catalyst activation for hydrocarbon fuel, fuel gas(10%/$CH_4$+10%/Air) was added and the responding gas was analyzed with GC(Gas Chromatography). Catalyst activation improvement was confirmed from the 3% hydrogen selectivity and 2.4% methane conversion rate in $Ni_{0.95}-Co_{0.05}$ alloy; those values were 4.4% and 19%, respectively, in $Ni_{0.95}-Fe_{0.05}$ alloy.

Synthesis of TiO2-Fe2O3 Nanocomposite Powders for Magnetic Photocatalyst (자성광촉매용 TiO2-Fe2O3 나노복합분말의 합성)

  • Lee Chang-Woo;Kim Soon-Gil;Yun Sung-Hee;Lee Jai-Sung;Choa Yong-Ho
    • Korean Journal of Materials Research
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    • v.15 no.8
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    • pp.508-513
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    • 2005
  • [ $TiO_2-Fe_2O_3$ ] nanocomposite powders for magnetic photocatalyst were synthesized by sol-gel process, in which $TiO_2$ photocatalytic layer was formed on the surface of $\gamma-Fe_2O_3$ magnetic core. Transmission electron microscopy (TEM) observation and X-ray diffractometry (XRD) analysis revealed that$\gamma-Fe_2O_3$ nanoparticles, $10\~20nm$ in diameter, were coated by $TiO_2$ shell of 5nm in thickness and $TiO_2$ was anatase phase. Also hydroxyl group (-OH) used to decompose organic compounds was detected by Fourier transformation infrared spectrometry(FT-IR) analysis. UV-Visible spectrophotometry results showed that light absorption occurred in the wavelength range of $400\~700 nm$, and the band gap energy $(E_g)$ of powder was 1.8 eV. Finally it was found that the coercivity $(H({ci})$ and saturation magnetization $(M_s)$ of the powder were 79 Oe and 14.8 emu/g, respectively as experimental vibrating sample magnetometer (VSM) measurements.

Thermal Decomposition Synthesis of CoSb3 Nanoparticle by Hot Injection Method (열분해와 Hot Injection법을 이용한 CoSb3 나노분말합성)

  • Kim, Min-Suk;Ahn, Jong-Pil;Kim, Kyung-Ja;Park, Joo-Seok;Kim, Kyoung-Hun;Kim, Hyung-Sun
    • Journal of the Korean Ceramic Society
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    • v.50 no.6
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    • pp.476-479
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    • 2013
  • $CoSb_3$ with its high electrical conductivity, Seebeck coefficient and rather low thermal conductivity is quite a promising material for thermoelectric conversion applications. A potentially high figure of merit (ZT) can be achieved by a nanostructure evolution of thermoelectric materials. In this work, $CoSb_3$ nanoparticles were synthesized through a thermal decomposition method in cooperation with a hot injection technique. Nano-sized $CoSb_3$ particles were obtained through the thermal decomposition reaction between the pre-heated cobalt-oleate at $320^{\circ}C$ and the injected antimony oleate with room temperature. The results showed that the particle size was increased with increasing synthesis temperature and the crystallinity of particles was improved with temperature but the decomposition of $CoSb_3$ was observed at $320^{\circ}C$. The $CoSb_3$ particles synthesized at $300^{\circ}C$ showed a high purity and an homogeneous shape with average particle size of 26 nm.

Synthesis and Characterization of CoAl2O4 Inorganic Pigment Nanoparticles by a Reverse Micelle Processing (역-마이셀 공정에 의한 CoAl2O4 무기안료 나노 분말의 합성 및 특성)

  • Son, Jeong-Hun;Bae, Dong-Sik
    • Korean Journal of Materials Research
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    • v.24 no.7
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    • pp.370-374
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    • 2014
  • Inorganic pigments have high thermal stability and chemical resistance at high temperature. For these reasons, they are used in clay, paints, plastic, polymers, colored glass and ceramics. $CoAl_2O_4$ nano-powder was synthesized by reverse-micelle processing the mixed precursor(consisting of $Co(NO_3)_2$ and $Al(NO_3)_3$). The $CoAl_2O_4$ was prepared by mixing an aqueous solution at a Co:Al molar ratio of 1:2. The average particle size, and the particle-size distribution, of the powders synthesized by heat treatment (at 900; 1,000; 1,100; and $1,200^{\circ}C$ for 2h) were in the range of 10-20 nm and narrow, respectively. The average size of the synthesized nano-particles increased with increasing water-to-surfactant molar ratio. The synthesized $CoAl_2O_4$ powders were characterized by X-ray diffraction analysis(XRD), field-emission scanning electron microscopy(FE-SEM) and color spectrophotometry. The intensity of X-ray diffraction of the synthesized $CoAl_2O_4$ powder, increased with increasing heating temperature. As the heating temperature increased, crystal-size of the synthesized powder particles increased. As the R-value(water/surfactant) and heating temperature increased, the color of the inorganic pigments changed from dark blue-green to cerulean blue.