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A Study on the Approximate model of the Flow rate Characteristics in External Gear pump for EHPS (전기 유압식 동력 조향시스템용 외접형 기어펌프의 유량특성 근사식에 관한 연구)

  • Kim, Ji-Hye;Kim, Sung-Gaun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.2
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    • pp.548-553
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    • 2013
  • EHPS(Electro-Hydraulic Power Steering) is a system to generate the steering operation force from the electric motor connected directly to the oil pump. To optimize the manufacturing cost and efficiency of the performance of the steering system is very important. Until now, the development of the hydraulic system is implemented by the field test which needs a significant time and cost. In this paper, flow measurement of an external gear pump is performed. Then using the experimental results, an approximate model expressed by flow rate characteristics is proposed to calculate the discharge flow rate. Proposed approximate model is verified by comparing with the experimental data and AMESim results. As the experimental data and AMESim results agree well, the approximate model data can be used as an alternative to highly cost experimental procedure.

Optimal Design of Rotor Profile of Internal Gear Pump for Noise Reduction (내접형 기어펌프용 로터의 소음저감을 위한 치형 최적설계)

  • Bae, Jun Ho;Bae, Won Byong;Joo, Ung Tak;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.3
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    • pp.295-302
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    • 2014
  • An internal gear pump is required to improve the flow rate and noise. Furthermore, such pumps are durable and small in size. In this study, equations of the rotor shape with multiple profiles (ellipse 1-involute-ellipse 2) were derived, and relevant performance parameters (pressure angle, irregularity, and specific sliding) of the internal gear pump to noise were predicted and compared. Rotor profiles and performance parameters were obtained by a prediction algorithm for theoretical analysis, and the effects between the design parameters and the performance parameters were analyzed. Based on the analysis results of the effects, an optimal design of the rotor profile was proposed, and a noise test of the prototype was performed to evaluate the reliability of the design.

Conformance-Based Dynamic Performance Optimization of an Actuator (순응도 기반의 구동기 동적 성능 최적화)

  • Son, Young-Kap
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.11
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    • pp.1327-1334
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    • 2012
  • This study shows the conformance-based design results of a fourth-order dynamic actuator showing a performance variation caused by variation in the components as well as aero-induced disturbances. The actuator comprises a BLDC motor, spur gear and worm gear assembly, and canard. The actuator performance was evaluated by using time-variant angle information of the canard. Based on the response surface models, critical system variables were screened using F-tests, and then, the performance was approximated as a function of the variables because it is difficult to determine the performance of a high-order dynamic system as a function of system variables through analytical approaches. In this study, the conformance of uncertain performance to the specification was defined as a probability measure. The design variables obtained by optimizing the measure can provide actuator performance conforming to the specifications considered, even though there is a variation in both the components and the aero-induced disturbances.

Development of Hi-efficiency Direct Drive PMAC Controller for Screen Door (스크린도아용 고효율 직접구동 PMAC Driver 개발)

  • Park, Jae-Sam
    • Journal of Korea Society of Industrial Information Systems
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    • v.17 no.7
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    • pp.35-41
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    • 2012
  • To control screen door installed in the subway platform, geared BLDC motors have been being used. However, because of the geared mechanisms, the control profile of the screen door in slow speed is very poor. Moreover, geared mechanism tends to leads system malfunctions and low efficiency. To overcome those problems, in this paper, the techniques of developing hi-efficiency direct drive gearless PMAC motor controller and application example to control the screen door of subway platforms are proposed. The developed system has advantages that; the energy efficiency has been increased by adopting gearless PMAC motor; the system break-down factor has been decreased due to the actuator mechanism has been simplified. In this paper, the screen door control system structure, PMAC motor drive circuit design, implementations of vector control algorithm, and test results are shown.

Velocity Profile Optimization of Flapping Wing Micro Air Vehicle (초소형 날갯짓 비행체의 최적 날갯짓 속도 분포 연구)

  • Cho, Sungyu;Lee, Junhee;Kim, Chongam
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.48 no.11
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    • pp.837-847
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    • 2020
  • A velocity profile for flapping flight is optimized to increase the power efficiency of 20g weighted flapping wing micro air vehicle in hover. The experimental optimization of flapping velocity profile is carried out with a real sized flapper, and various velocity profiles are realized by non-circular gear. Kriging with noise is adopted as a meta model of the profile optimization to reflect the data noise by uncertainty. The optimization results confirm that the flapping efficiency (thrust-to-power ratio) is substantially improved (11.3%) through the elastic deformation that carries the angular kinetic energy from previous stroke.

Dynamic Analysis of Wave Energy Generation System by Using Multibody Dynamics (다물체 동역학을 이용한 파력발전기의 동적거동 분석)

  • Jang, Jin-Seok;Sohn, Jeong-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.12
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    • pp.1579-1584
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    • 2011
  • This paper discusses an energy system that can convert wave energy into electrical energy. This wave energy generation system is movable and has 12 arms and one generator. A multibody dynamic model for this system is established by using kinematic constraints. A gear mechanism, several kinematic constraints, and force elements are included in the model. Wave forces are obtained numerically from the time domain formulation based on the Morison equation. The MSC/ADAMS program is employed to carry out dynamic analysis of the wave energy generation system. The dynamic behavior responses of this system are analyzed for design verification. According to the results of the dynamic analysis, the yaw motion is relatively stable and kinetic energy sufficient to generate electrical energy is obtained when the wave height exceeds 1m.

Reduction of the Roll-Over of the Sector Tooth for Achieving Improved Recliner Locking Performance (리클라이너 결합 성능 향상을 위한 섹터투스의 롤오버 저감 방법)

  • Lee, Sang-Hoon;Choi, Hong-Seok;Chang, Myung-Jin;Kim, Dong-Su;Bae, Jae-Ho;Ko, Dae-Cheol;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1623-1630
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    • 2010
  • In this study, effective forming methods for reducing the roll-over of a sector tooth, which is a main component of an automotive seat recliner, are proposed. Due to the large amount of roll-over, accurate contact between the inner gear of a sector tooth and the outer gear of a pawl tooth cannot be normally achieved; thus sensitivity and safety for the passengers decrease. To overcome the aforementioned drawback, we investigated the effect of flowcontrol forming methods involving local embossing die, coining punch, and VIC (Variable Inverse Clearance) on the roll-over depth by FE-analysis and an experiment. The results of a fine-blanking experiment for verifying the proposed methods showed that VIC type is decidedly superior from the aspects of reduction of roll-over and tool strength of the sector tooth.

Dynamic Simulation of Roller-type Pot Seeding Machine for Onion (롤러식 양파 파종기의 동적 시뮬레이션)

  • Hwang, Seok Joon;Kang, Hyo Seok;Oh, Ah yong;Nam, Ju Seok
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.12-12
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    • 2017
  • 본 연구에서는 롤러식 양파 파종기의 작동 특성 파악을 위한 동적 시뮬레이션을 수행하였다. 롤러식 양파 파종기의 주요부는 롤러와 포트트레이로 구성된다. 양파 파종기의 작동 특성 파악을 위해 동력전달 경로의 구성요소와 각 주요부의 속도를 분석한 결과 동력원인 모터의 출력은 체인과 스프라켓을 통해 포트트레이와 롤러에 전달되며 모터에서의 회전속도는 1770rpm으로 감속기를 통해 출력축의 회전속도는 17.7rpm으로 감소한다. 이론적으로 도출한 포트트레이의 이동속도는 74.98mm/s, 롤러의 회전속도는 22.13rpm으로 나타났다. 시뮬레이션을 수행하기 위해 스캐너를 이용하여 롤러식 파종기를 실측했으며 후에 3D모델링을 진행하였다. 시뮬레이션 해석조건은 파종기의 실제 작동방식을 고려하여 롤러1과 3은 포트트레이와 면대면 접촉을 통해 회전하도록 설정하였고 롤러2와 롤러4는 동력전달경로에 포함된 스프라켓과 기어의 잇수비를 반영하여 회전속도를 도출하여 적용하였다. 시뮬레이션 결과 롤러의 회전속도는 모두 22.13rpm으로 수식에 근거하여 도출한 값과 계측 값이 같음을 확인하였다. 또한 파종 깊이를 결정하는 요소인 롤러의 상토 압축 정도를 파악하기 위하여 롤러궤적 시뮬레이션을 통해 롤러 끝 단의 궤적을 분석하였는데 롤러궤적 분석 결과 롤러의 끝 단은 약 9.8mm 깊이로 내려가는 것을 확인하였다.

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Comparison of Hilbert and Hilbert-Huang Transform for The Early Fault Detection by using Acoustic Emission Signal (AE 신호를 이용한 조기 결함 검출을 위한 Hilbert 변환과 Hilbert-Huang 변환의 비교)

  • Gu, Dong-Sik;Lee, Jong-Myeong;Lee, Jung-Hoon;Ha, Jung-Min;Choi, Byeong-Keun
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.2
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    • pp.258-266
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    • 2012
  • Recently, Acoustic Emission (AE) technique is widely applied to develop the early fault detection system, and the problem about a signal processing method for AE signal is mainly focused on. In the signal processing method, envelope analysis is a useful method to evaluate the rolling element bearing problems and Wavelet transform is a powerful method to detect faults occurred on gearboxes. However, exact method for AE signal is not developed yet. Therefore, in this paper, two methods, which is Hilbert transforms (HT) and Hilbert-Huang transforms (HHT), will be compared for development a signal processing method for early fault detection system by using AE. AE signals were measured through a fatigue test. HHT has better advantages than HT because HHT can show the time-frequency domain result. But, HHT needs long time to process a signal, which has a lot of data, and has a disadvantage in de-noising filter.

회전축계의 진동해석 시스템

  • 김영주;이동환
    • Journal of KSNVE
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    • v.4 no.3
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    • pp.264-272
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    • 1994
  • 동력을 발생하거나 이를 이용하는 대부분의 기계장치는 회전하는 축계 장치 를 갖고 있는데 이들은 중량을 갖는 회전체와 이것을 지지하거나 연결하는 강성축과 베어링으로 구성되므로 진동형태에 따른 고유진동수를 나타낸다. 그 결과 축계 장치 가 운전되는 동안 발생하는 기진력이 축계 강도를 초과하거나 진동수가 시스템의 공진점에 일치하던지 가까우면 이들 진동에 의해 축계 장치에 부착되어 있는 카프링, 감속기어, 지지베어링, 밀봉씰, 공정볼트 등이 이상마모 또는 피로파괴의 원인이 되므로 설계시나 운전중에 이에 대한 진동원인들을 PC를 이용하여 현장운전자들이 쉽게 규명할 수 있도록 개발하고 발생되는 진동문제를 효과적으로 해결할 수 있는 진동 저감장치를 몇 가지 소걔하였다. 국내에서 제작되는 선박, 자동차, 발전프랜트 또는 여기에 설치되는 엔진의 진동저감울 위해 이들 소프트웨어와 하드웨어들은 국내 관련기업의 현장기술 지도를 위해 여러차례 활용된 바 있으며 이를 이용하므로 써 축계진동 저감기술 자립은 물론 국산화 제품의 성능향상에도 크게 기여할 수 있다고 본다.

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