• Title/Summary/Keyword: 기어 결함

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The Detection of Gear failures Using Wavelet Transform (웨이브렛변환을 이용한 기어결함의 진단)

  • Park Sung-Tae;Gim Jae-Woong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11a
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    • pp.363.1-363
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    • 2002
  • This paper presents that the Wavelet Transform can be used to detect the various local defects in a gearbox. Two types of defects which are broken tooth and localized wear, are experimented and the signals are collected by accerometer and acoustic sensors and analyized. Because of the complecity of the signals acquired form sensors, it is needed to identify the interesting signal. (omitted)

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Development of a Moving Body Type Wave Power Generator using Wave Horizontal Motions and Hydraulic Experiment for Electric Power Production (파의 수평운동을 이용한 가동물체형 파력발전장치의 개발과 전력생산에 관한 수리실험)

  • Hwang, Seong Su;Lee, Dong Soo;Yang, Kyong Uk;Byun, Jung Hwan;Park, Il Heum
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.28 no.2
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    • pp.73-80
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    • 2016
  • To reduce the mechanical energy loss and to get the high energy efficiency, an apparatus of wave power generation inducing a consistent one way rotating motion from the wave reciprocation motions was developed and the hydraulic experiments for the real electric power production were conducted and the results were discussed. In the experiments for the shape of the buoyant tank, the efficiency of the fixed 9 cm diameter type enduring the wave plate weight was 14.6% and this was the best result for all shapes. But although the free sliding type was expected to represent a high efficiency, the experiments did not show a good result as 8.5% efficiency. Therefore, the shape of buoyant tank was decided as the fixed 9 cm diameter type in the next all tests. In the experiments for the various incident waves, when the water depth was 90 cm, the average efficiencies were measured as 3.9% in the 2nd gear, 4.9% in the 3rd gear, 4.9% in the 4th gear, 12.0% in the 5th gear, 10.0% in the 6th gear, 3.1% in the 7th gear, and 3.0% in the 8th gear. Also, when the water depth was 80 cm, the average efficiency was shown as 15.0% with 5th gear condition. Therefore the high average efficiency as 13.5% was given with 80~90 cm water depth and the 5th gear in the model.

Structural Analysis of Power Transmission Mechanism of Electro-Mechanical Brake Device for High Speed Train (고속열차용 전기기계식 제동장치의 동력전달 기구물에 대한 구조해석)

  • Oh, Hyuck Keun;Beak, Seung-Koo;Jeon, Chang-Sung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.12
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    • pp.237-246
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    • 2019
  • The Electro-Mechanical Brake (EMB) is the next generation braking system for automobiles and railway vehicles. Current brake systems for high-speed trains generate a braking force using a pneumatic cylinder, but EMB systems produce that force through a combination of an electric motor and a gear. In this study, an EMB operation mechanism capable of generating a high braking force was proposed, and structural and vibration analyses of the gears and shafts, which are the core parts of the mechanisms, were performed. Dynamic structural analysis confirmed that the maximum stress in the analysis model was within the yield strength of the material. In addition, the design that maximizes the diameter of the motor shaft was found to be advantageous in strength, and large shear stress could be generated in the bolt fixing the gear and eccentric shaft. In addition, a test apparatus that can reproduce the mechanism of the analytical model was fabricated to measure the strain of the fixed bolt part, which is the most vulnerable part. The strain measurement results showed that the error between the analysis and measurement was within 10%, which could verify the accuracy of the analytical model.

Performance Review of a Cycloid Speed Reducer for Ship Transport Vehicles using FEM (유한요소해석을 이용한 선박수송차량용 사이클로이드 감속기의 성능 검토)

  • Kang, Hyung-Sun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.5
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    • pp.2061-2066
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    • 2011
  • A cycloid speed reducer is one of the rotational speed regulation devices of the machinery. A cycloid speed reducer has an advantage of transmitting high torque, but is known to be unsuitable for high speed rotation. However, it is almost impossible in an analytical method to find a use limit speed when installing such a speed reducer in a 200ton loading transporter. In this research the cycloid reducer was simulated to get its performance depending on friction energy loss in time domain by using by LS-DYNA. The maximum torque of the cycloid speed reducer is 3.5ton-m, so the comparison of analysis results between a case of 60rpm rotation and a case of 162rpm rotation with such a torque showed the following results. In the case of 60rpm rotation, the maximum stress appearing in the RV gear and the pin gear was 463MPa and 507MPa. Lost power due to friction was 50kW; In the case of 162rpm rotation, the maximum stress appearing in the RV gear and the pin gear was 550MPa and 538MPa. Lost power due to friction was 175kW, which was shown to be almost impossible to use.

Condition Monitoring in a Gear with Initial Pitting Using Phase Map of Wavelet Transform (웨이블렛 변환의 위상 지도를 이용한 초기 피팅 결함을 갖는 기어의 상태 감시)

  • 심장선;이상권
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.590-595
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    • 2001
  • Vibration transient generated by developing localized fault in gear can be used as indicators of condition monitoring in a gear. In this paper, we propose the phase map for a fault signal using continuous wavelet transform to detect this vibration transient. Local fault induces the abrupt fluctuation of load exciting tooth and phase lag in the vibration signal measured on the gearbox. The relatively large fault like "tip breakage" easily can be detected by the clear fluctuation of exciting load. However, minor fault like "initial pitting" cannot be detected using the load fluctuation. To detect this kind of minor fault, the phase map for a fault signal is taken into account. The phase lag by minor fault is observed well in the phase map.

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The Algorithm for pitch analysis of noise (소음의 피치 분석을 위한 알고리즘)

  • Shin Sung-Hwan;Ih Jeong-Guon
    • Proceedings of the Acoustical Society of Korea Conference
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    • spring
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    • pp.541-544
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    • 2002
  • 피치 (pitch)는 주파수와 관련된 인간이 실제 느끼는 음의 높이로 라우드니스 (loudness), 음색 (timbre)과 함께 소리의 음질을 결정하는 중요한 요소로 알려져 있다. 이러한 피치는 음성 해석 및 분리를 위해 많은 연구가 이루어진 반면 소음 분석 및 음질 향상을 위한 방향으로의 연구는 부족한 상황이다. 본 연구에서는 기저막 (basilar membrane)의 위치에 따른 주파수 분리 이론인 위치이론 (place theory)을 기본으로 한 기존의 가상 피치 (virtual pitch) 분석 알고리즘을 소음에 적용하기 위해서 수정하고, 절러가지 소음에 적용하였다. 본 연구에서의 알고리즘은 소음의 주파수 특성에 의존한 방법이기 때문에, 토널 (tonal) 성분이 존재하는 소음의 적용에는 적합한 결과를 나타냈지만, 그 이외의 소음에 대해서는 정확한 분석이 어렵다. 따라서 기본 주파수 (fundamental frequency)와 이와 관련된 고조파음(harmonics)이 음질에 중요한 영향을 미치는 소음의 음질 해석 린 음질 향상을 위해 본 연구의 알고리즘에 의한 피치 분석과 기존의 음질 인자를 적용하면 보다 효율적인 결과를 얻을 수 있을 것이다. 이런 소음의 예로는 엔진의 부밍 소음이나 기어 whine 소음 등이다.

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위성용 광학 카메라 환경 시험용 짐발 동특성 시험

  • Eun, Hui-Gwang;Im, Jong-Min;Jeon, Jong-Hyeop;Mun, Nam-Jin;Mun, Gwi-Won
    • The Bulletin of The Korean Astronomical Society
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    • v.37 no.2
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    • pp.186.1-186.1
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    • 2012
  • 저궤도관측위성에 사용되는 광학 카메라는 대기 상태에서는 물론이고 우주 환경을 모사하는 열진공챔버 내에서도 광학 시험을 수행한다. 광학시험 수행 시, 광학카메라의 변위 및 각도를 조정하기 위하여 짐발을 사용한다. 짐발에 기능을 수행하기 위하여 적용된 기어 및 모터 등의 구조로 인하여 외부 진동에 취약할 수 있으며, 이러한 경우에는 광학시험 수행에 많은 제약을 줄 수 있다. 따라서 광학챔버 짐발의 변위 및 각도 변경 뿐만 아니라 안정적인 자세를 유지하기 위하여 기준 이상의 고유진동수 등의 동특성을 가져야 한다. 본 논문에서는 짐발 및 대상 광학 카메라의 질량특성을 모사한 대상물을 설치한 상태에서 수행한 동특성 시험 결과 및 수행한 분석 결과를 정리하였다.

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Faults Detection of Industrial Gearbox using an Envelope Analysis (포락선 분석을 이용한 산업용 기어박스의 결함 검출)

  • Park, Y.J.;Lee, G.H.;Lee, J.J.
    • Journal of Biosystems Engineering
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    • v.34 no.2
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    • pp.82-88
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    • 2009
  • This study was conducted to detect faults in a gearbox comprised of gears, bearings and shafts. The envelope analysis was used as a method of detection, which could detect breakage and pitting of gears and bearings, and misalignment of shafts effectively. Vibration measured at the increaser was analyzed to characterize the faults. When the increaser has a defect, peaks with a constant period appear in the time history of vibration and its harmonic components also in the envelope spectrum. The envelope analysis showed that a crack in the stepped output shaft caused the increaser to generate the abnormal peaks.

User Experience Evaluation of VR Service Platform -Focused on Oculus and NOON VR- (VR 서비스 플랫폼의 사용자 경험 평가 -Oculus와 NOON을 중심으로-)

  • Koo, Ja-yoon;Kim, Seung-In
    • Journal of the Korea Convergence Society
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    • v.9 no.8
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    • pp.143-148
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    • 2018
  • This study focused on the difference between Oculus Store of Oculus and FXGEARs. NOON VR Stores service platform. First the literature study considered the current status and prospect of the VR market and conducted a case study on the VR service platform. In addition, this study conducts the platform strategies of Andrei Hakgu and Hirano AtsushI. After that Interviewers were interviewed to investigate the usability of the VR service platforms. The result of this study is expected to be used as a design guideline to form a VR service platform in the future, and as a user experience study.

Feature Analysis Based on Beta Distribution Model for Shaving Tool Condition Monitoring (세이빙공구 상태 감시를 위한 베타분포모델에 기반한 특징 해석)

  • Choe, Deok-Ki;Kim, Seong-Jun;Oh, Young-Tak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.1
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    • pp.11-18
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    • 2010
  • Tool condition monitoring (TCM) is crucial for improvement of productivity in manufacturing process. However, TCM techniques have not been applied to monitor tool failure in an industrial gear shaving application. Therefore, this work studied a statistical TCM method for monitoring gear shaving tool condition. The method modeled the vibration signal of the shaving process using beta probability distribution in order to extract the effective features for TCM. Modeling includes rectifying for converting a bi-modal distribution into a unimodal distribution, estimating the parameters of beta probability distribution based on method of moments. The performance of features obtained from the proposed method was evaluated and discussed.