• Title/Summary/Keyword: 기능성 경사 복합재

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Thermo-Elastoplastic Analysis of Ni/Al$_2$O$_3$Heat-Resisting Functionally Graded Composites (Ni/Al$_2$O$_3$기능경사 내열복합재의 열-탄소성 해석)

  • 조진래;김병국;하대율
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.14 no.1
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    • pp.11-19
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    • 2001
  • 기능경사재(FGM)는 구성 물질의 체적분율(volume fraction)이 복합재 전체에 걸쳐 연속적 그리고 기능적으로 분포되어 있어, 기존의 이종물질 접합식(bi-material-type) 복합재보다 현저히 우수한 열기계적 특성을 가진다. 하지만, 기능경사 내열복합재의 열-탄소성 거동은 체적분율의 분포형태와 경사층이 차지하는 상대두께비에 따라 절대적으로 좌우된다. 본 연구는 기능경사 내열복합재의 열-탄소성 특성의 이들 두 설계인자에 대한 파라메트릭 FEM해석을 다룬 것이다. 열-탄소성 이론과 유한요소 근사화에 따라 연구용 2차원 FEM 프로그램을 개발하고, 대표적인 3층 구조의 2차원 기능경사 내열복합재의 열-탄소성 특성을 설계변수의 다양한 조합에 따라 분석하였다.

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Isogeometric Analysis of FG-CNTRC Plate in Bending based on Higher-order Shear Deformation Theory (탄소 나노튜브 보강 기능경사복합재 판의 등기하 거동 해석)

  • Jeon, Juntai
    • Journal of the Society of Disaster Information
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    • v.17 no.4
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    • pp.839-847
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    • 2021
  • Purpose: This study investigates mechanical behavior of functionally graded (FG) carbon nanotube-reinforced composite (CNTRC) plate in flexure. Isogeometric analysis (IGA) method coupled with shear deformable theory of higher-order (HSDT) to analyze the nonlinear bending response is presented. Method: Shear deformable plate theory into which a polynomial shear shape function and the von Karman type geometric nonlinearity are incorporated is used to derive the nonlinear equations of equilibrium for FG-CNTRC plate in bending. The modified Newton-Raphson iteration is adopted to solve the system equations. Result: The dispersion pattern of carbon nanotubes, plate geometric parameter and boundary condition have significant effects on the nonlinear flexural behavior of FG-CNTRC plate. Conclusion: The proposed IGA method coupled with the HSDT can successfully predict the flexural behavior of FG-CNTRC plate.

Modeling of Cooling Channels of Injection Mould using Functionally Graded Material (기능성 경사 복합재를 이용한 사출금형의 냉각회로 모델링)

  • Shin, Ki-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.12
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    • pp.1647-1653
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    • 2011
  • The cycle time in injection moulding greatly depends on the cooling time of the plastic part that is controlled by cooling channels. Cooling channels are required to facilitate the heat transfer rate from the die to the coolant without reducing the strength of the die. Employing layered manufacturing techniques (LMT), a die embedding conformal cooling channels can be fabricated directly while conventional cooling channels are usually made of straight drilled hole. Meanwhile, H13 tool steel is widely used as the die material because of its high thermal resistance and dimensional stability. However, H13 with a low thermal conductivity is not efficient for certain part geometries. In this context, the use of functionally graded materials (FGMs) between H13 and copper may circumvent a tradeoff between the strength and the heat transfer rate. This paper presents a method for modeling of conformal cooling channels made of FGMs.

Fabrication of Functionally Graded Materials Between P21 Tool Steel and Cu by Using Laser-Aided Layered Manufacturing (레이저 적층조형을 이용한 P21 툴 스틸과 Cu 간 기능성 경사 복합재의 제작)

  • Jeong, Jong-Seol;Shin, Ki-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.1
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    • pp.61-66
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    • 2013
  • With the development of layered manufacturing, thermally conductive molds or molds embedding conformal cooling channels can be directly fabricated. Although P21 tool steel is widely used as a mold material because of its dimensional stability, it is not efficient for cooling molds owing to its low thermal conductivity. Hence, the use of functionally graded materials (FGMs) between P21 and Cu may circumvent a tradeoff between the strength and the heat transfer rate. As a preliminary study for the layered manufacturing of thermally conductive molds having FGM structures, one-dimensional P21-Cu FGMs were fabricated by using laser-aided direct metal tooling (DMT), and then, material properties such as the thermal conductivity and specific heat that are related to the heat transfer were measured and analyzed.

Property Estimation of Functionally Graded Materials Between M2 Tool Steel and Cu Fabricated by Powder Metallurgy (분말야금으로 제작된 M2 공구강과 Cu 간 기능성 경사 복합재의 물성 평가)

  • Jeong, Jong-Seol;Shin, Ki-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.9
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    • pp.953-958
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    • 2014
  • The use of functionally graded materials (FGMs) may enhance thermal conductivity without reducing the desired strength in many applications such as injection molds embedding conformal cooling channels and cutting tools with heat sinks (or cooling devices). As a fundamental study for cutting tools having FGM heat sinks between M2 tool steel and Cu, six FGM specimens (M2 and Cu powders were premixed such that the relative compositions of M2 and Cu were 100:0, 80:20, 60:40, 40:60, 20:80, and 0:100 wt%) were fabricated by powder metallurgy in this study. The cross sections of these specimens were observed by optical microscopy, and then the material properties (such as thermal conductivity, specific heat, and coefficient of thermal expansion) related to heat transfer were measured and analyzed.

Improvement of Impact Resistance of B4C Tile Inserted B4Cp/Al7075 Hybrid Composites Through Interface Control (B4C tile 삽입 B4Cp/Al7075 하이브리드 복합재의 계면 제어를 통한 내충격 특성의 향상)

  • Park, Jongbok;Lee, Taegyu;Lee, Donghyun;Cho, Seungchan;Lee, Sang-Kwan;Hong, Soon Hyung;Ryu, Ho Jin
    • Composites Research
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    • v.33 no.5
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    • pp.235-240
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    • 2020
  • In this study, in order to improve the impact resistance of the B4C tile-inserted B4Cp/Al7075 hybrid composite, a control method of the B4C/Al7075 interface was developed and the characteristics of the controlled interface were analyzed. B2O3, Ni, and Si were coated on the B4C tile surface using additional thermal oxidation, electroless plating, and plasma spraying. The coated B4C tile is inserted into the B4Cp/Al7075 composite material using the liquid pressurization method. Interfacial energy, bonding strength, and impact resistance were measured to analyze the effect of the coating. All coatings enhanced interfacial energy, bonding strength, and impact resistance, and in particular, it was confirmed that the impact resistance increased by 86.8% when B2O3 coating was used. This study is significant in developing and analyzing a core surface treatment method that improves the performance of B4C/Al series composites, which are attracting attention as next-generation lightweight amour and bulletproof materials.

Applications of the Copper Slags as Ground Improvement Material (지반개량재로써 동제련슬래그의 활용에 관한 연구)

  • Chun, Byung-Sik;Jung, Hun-Chul;Cho, Han-Young
    • Journal of the Korean GEO-environmental Society
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    • v.3 no.1
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    • pp.27-36
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    • 2002
  • This study is about the applicability of copper slag as the ground improvement material. By the geo-technical characteristics of the copper slag and by the effect of consolidation and under drainage condition, it is proved that the copper slag can be used for ground improvement material as substitution for sand. As a result of laboratory tests, it was shown that the permeability of the copper slag was similar to that of sands under the vertical drainage condition. In addition, the copper slag showed higher critical hydraulic gradient than that of sand under up-ward vertical flow state. The copper slag has potential safety against piping and it has internal stability of particles. The conclusion is that the copper slag is suitable for drainage and filter material.

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