• Journal of the Korean Society for Precision Engineering
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• v.31 no.7
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• pp.569-576
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• 2014

Sensor node means a device to include sensor, amplifier, and data acquisition (DAQ) equipment. The sensor converts physical signals to electric signals and weak signals from the sensor can be amplified through the amplifier. DAQ equipment converts analog signal to digital signal and collects converted digital signal. Since the sensor node is sensitive to the environment so that selection of mounting position and fixture design of sensor are applied differently depending on the characteristics of a target. This study is about designing and manufacturing sensor node to be used in a machine tool. The environment of machine tool is very severe due to noise, temperature fluctuation, and dust, etc. Hence, the sensor and amplifier must be designed and manufactured by considering the environmental issues. The designed and manufactured sensor node was tested for the reliability and effectiveness of the developed sensor nodes in the study.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2005.05a
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• pp.162-167
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• 2005

Recently, the advanced industries using micro parts are rapidly growing. Micro endmilling is one of the prominent technology that has wide spectrum of application field ranging from macro to micro parts. Also, the method of micro-grooving using micro endmilling is used widely owing to many merit, but has problems of precision and quality of products due to tool wear and tool fracture. This study deals with condition monitoring using acoustic emission(AE) signal in the micro-grooving. First, the feature extraction of AE signal directly related to machining process is executed. Then, the distinctive micro endmill state according to the each tool condition is classified by using the fuzzy C-means algorithm, which is one of the methods to recognize data patterns. These result is effective monitoring method of micro endmill state by the AE sensing techniques which can be expected to be applicable to micro machining processes in the future.

• Proceedings of the Acoustical Society of Korea Conference
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• spring
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• pp.341-344
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• 2004

발전소에서 운전 중인 발전 설비의 장비 및 기계의 동작, 감시, 진단은 매우 중요한 일이다. 발전소의 이상 감지를 위해 상태 모니터링이 사용되며, 이상이 발생되었을 때 고장의 원인을 분석하고 적절한 조치를 계획하기 위한 이상 진단 과정을 따르게 된다. 본 논문에서는 산업 현장에서 기기들의 운전시에 발생하는 기기 발생 음을 획득하여 정상/비정상을 판정하기 위한 알고리듬에 대하여 연구하였다. 사운드 감시(Sound Monitoring) 기술은 관측된 신호를 acoustic event로 분류하는 것과 분류된 이벤트를 정상 또는 비정상으로 구분하는 두 가지 과정으로 진행할 수 있다. 기존의 기술들은 주파수 분석과 패턴 인식의 방법으로 간단하게 적용되어 왔으며, 본 논문에서는 K-means clustering 알고리듬을 이용하여 사운드를 acoustic event로 분류하고 분류된 사운드를 정상 또는 비정상으로 구분하는 알고리듬을 개발하였다.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.13 no.5
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• pp.118-123
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• 2004

The compressor has one of important roles in refrigeration cycle and it determines refrigeration efficiency and quality This paper aims to monitor rotary compressors for room air conditioners by using Acoustic Emission(AE) technique. The reliability of rotary compressors has been evaluated through visual inspection on them after long term test. This paper describes methods for acquisition and processing AE raw signal to monitor the state of rotary compressor. A detecting method of abnormal compressor in real time is suggested and special-purpose monitoring system which can be applied to automatic manufacturing line is developed using one-chip microprocessor at low cost.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.10a
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• pp.454-459
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• 2000

The high hardened materials that are remarkable in aspects of durability have been used for die and mold industry. As the high hardened materials are hard to machine, the high-speed machining is essential to manufacture these materials. Currently, in the general turning and milling, experiments to the tool wear monitoring have studied, but those have not applied in high-speed machining. In this study, the cutting mechanism was analysed by the cutting force according to cutting conditions, and the parameters to monitor the tool wear were selected from the tendency of the cutting force and acceleration according to cutting length in the high-speed machining of the high hardened materials(STD11).

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.11
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• pp.36-42
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• 2021

This study was conducted to analyze the effect of the gear specification and gear quality corresponding to the macro geometry on the gear transmission error. The two pairs of gears with large and small transmission errors were selected for calculation, and two pairs of gears were manufactured with different gear quality. The test gears were manufactured by two different gear specifications with ISO 5 and 8 gear quality, respectively. The transmission error measurement system consists of an input motor, reducer, encoders, gearbox, torque meter, and powder brake. To confirm the repeatability of the test results, repeatability was confirmed by performing three repetitions under all conditions, and the average value was used to compare the transmission error results. The transmission errors of the gears were analyzed and compared with the test results. When the gear quality was high, the transmission error was generally low depending on the load, and the load at which the decreasing transmission error phenomenon was completed was also lower. Even when the design transmission error according to the gear specification was different, the difference of the minimum transmission error was not large. The transmission error at the load larger than the minimum transmission error load increased to a slope similar to the slope of the analysis result.

• Journal of Power System Engineering
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• v.11 no.1
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• pp.28-32
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• 2007

This research proposed that development of wireless condition monitoring system using WLAN network. It offers the prospect of improved performance that removed a current a coaxial cable and reduced overall cost of condition monitoring. Recently, there is an interesting concern for wireless system as an infrastructure technology construct ubiquitous computing environment in the future. High performance computing board makes minimization with integrate of a various functions which support wireless LAN network. Instead of wired coaxial cable using measurement system in industry, wireless LAN network assists industry automation and engineer's convenience. Developed system adapted wireless LAN network on shipboard with engine room and deck house, it also executes wireless measurement test on 8500TEU containership.

• Journal of the Institute of Convergence Signal Processing
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• v.5 no.4
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• pp.281-286
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• 2004

The wear process of end mill is a so complicated process that a more reliable technique is required for the monitoring and controling the tool life and its performance. This research presents a new tool wear monitoring method based on the sound signal generated on the machining. The experiment carried out continuous-side-milling for using the high-speed steel end mill under wet condition. The sound pressure was measured at 0.5m from the cutting zone by a dynamic microphone, and was analyzed at frequency domain. The tooth passing frequency appears as a harmonics form, and end mill wear is related with the first harmonic. It can be concluded from the result that the tool wear is correlate with the intensity of the measured sound at tooth passing frequency estimation of end mill wear using sound is possible through frequency analysis at tooth passing frequency under the given circumstances.

• Journal of the Institute of Convergence Signal Processing
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• v.9 no.4
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• pp.329-336
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• 2008

The facilities with new technologies in the recent power plants become larger and need a lot of high cost for maintenance due to stop operations and accidents from the operating machines. Therefore, it claims new systems to monitor the operating status and predict the faults of the machines. This research classifies the normal/abnormal status of the machines into 5 levels which are normal-level/abnormal-level/care-level/dangerous-level/fault and develops the new system that predicts faults without stop operation in power plants. We propose the regional segmentation technique in the frequency domain from the data of the operating machines and generate the Peak-codes similar to the Bar-codes, The high efficient and economic operations of the power plants will be achieved by carrying out the pre-maintenance at the care level of 5 levels in the plants. In order to be utilized easily at power plants, we developed the algorithm appling to a notebook computer from signal acquisition to the discrimination.

• Proceedings of the KIEE Conference
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• 2008.10b
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• pp.375-376
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• 2008

송전선로에 절연물로 사용되는 애자는 설치 이후 장시간 사용에 따라 고전압 스트레스, 기계적 스트레스, 열 및 환경 스트레스 등으로 열화가 진행되기 때문에 안정적인 전력설비 운영을 위하여 활건 애자 비파괴 열화 상태 점검이 필요하다. 본 연구에서는 비파괴 상태 진단 감시 기술인 주파수 응답 함수 측정을 통한 고유 진동수 분석을 통하여 현재 활선 애자로 사용되고 있는 NGK210, KRI210, NGK300 및 KRI300 4가지 종류 애자의 동특성 실험을 수행하였으며, 이를 통하여 애자의 결함이 발생하였을 때 고유진동수 변화를 분석하였다.